Installation - BOMBARDIER ski-doo Tundra Scandic 2004 Series Shop Manual

Section 06 ELECTRICAL
Subsection 05 (ELECTRIC STARTER)

INSTALLATION

Skandic WT/SWT/LT E/SUV 550
Make sure that starter and engine mating surfaces
are free of grime. Serious trouble may arise if starter
is not properly aligned.
CAUTION: Make sure that both starter brackets
are well seated against engine crankcase and
starter before torquing all retaining bolts.
Torque all M8 bolts to 24 ± 4 N•m (18 ± 3 lbf•ft).
Torque all M5 bolts to 5 ± 0.5 N•m (44 ± 5 lbf•in).
CAUTION: Before checking engaging depth of
starter pinon teeth, make sure that battery ca-
bles are disconnected.
Install starter.
NOTE: Check proper engaging depth of starter
pinion teeth to ring gear teeth (see illustration). In-
stall hardened washers (P/N 503 007 900) be-
tween engine and starter supports accordingly.
CAUTION: All starter bracket fasteners must be
secured with Loctite 271 (P/N 293 800 005). Al-
ways install new self-locking fasteners.
1. Screwdriver pulling starter pinion
2. Ring gear
3. No excessive backlash
A. 0.5 to 1.5 mm (.020 to .060 in)
06-05-10
Connect the RED battery cable and the RED wire
to the large terminal of the relay. Connect RED/
GREEN wire to small terminal of relay.
Connect BLACK cable to battery.
WARNING
Always disconnect ground cable first and con-
nect last.
Skandic WT LC/SUV 600
– Use new teflon washers on the 3 bolts retaining
starter to engine.
– Torque the bolts to 28 ± 1 N•m (21 ± 1 lbf•ft).
– Make sure that starter and engine mating sur-
faces are free of grime. Serious trouble may
arise if starter is not properly aligned.
– Connect the RED battery cable and the RED
wire to the large terminal of the starter.
– Torque large terminal nut to 7 N•m (62 lbf•in).
WARNING
Always disconnect ground cable first and con-
nect last.
– Connect ground cable to the starter with star
washer in between.
– Torque ground cable connecting bolt to 11 N•m
(97 lbf•in).
MMR2004-133_06_05A.FM