Caliper Removal; Rear Caliper Disassembly - Polaris RANGER 500 2017 Service Manual

BRAKE SYSTEM

CALIPER REMOVAL

1. Safely support the rear of the machine.
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur if machine tips or falls.
2. Use a wrench to remove the brake line. Place a
container to catch brake fluid draining from brake
lines.
3. After the fluid has drained into the container, remove
the two caliper mounting bolts and remove caliper.
4. Clean disc, caliper body, and pistons with brake
cleaner or alcohol.
10.30
WARNING

REAR CALIPER DISASSEMBLY

1. Remove brake pad adjuster screw
2. Push upper pad retainer pin inward and slip brake
u
pads past edge, if pads are still installed.
3. Remove mounting bracket
r
4. Remove piston and square O-rings
y
caliper body .
5. Clean the caliper body, piston, and retaining bracket
with brake cleaner or alcohol.
NOTICE
Be sure to clean seal grooves in caliper body.
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