Reassembly, Front Gearcase (Adc) - Polaris RANGER 500 2018 Service Manual

FINAL DRIVE
19. Inspect the input shaft bushing
20. Thoroughly clean the gearcase components before
beginning reassembly.
7.28
j
for wear.

REASSEMBLY, FRONT GEARCASE (ADC)

1. Clean the gearcase housing of debris.
2. Replace all O-rings, seals, and worn components.
3. Inspect bearings on output and pinion shafts. To
replace, press new bearing onto shaft.
Due to extremely close tolerances and minimal wear,
the bearings must be inspected visually, and by feel.
While rotating bearings by hand, inspect for rough
spots, discoloration, or corrosion. The bearings should
turn smoothly and quietly, with no detectable up and
down movement and minimal movement side to side.
4. Install input shaft, bearing, and snap ring.
5. Press the pinion shaft seal into the gearcase, until the
seal is flush.
6. Install the LH output hub
housing. The output hub should spin freely.
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
NOTE
s
into the gearcase
© Copyright Polaris Industries Inc.