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This document is intended to support actuator integration into the DCS via the communication interface. Reference documents: Operation instructions (Assembly, operation, commissioning) for actuator Manual (Operation and setting) AC 01.2 actuator controls Profinet Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
Actuator controls AC 01.2/ACExC 01.2 Profinet Table of contents Description of Profinet functional module................5.1. Indications (indication and diagnostic LEDs) Corrective action........................6.1. Troubleshooting 6.2. Diagnostic Technical data......................... 7.1. Profinet interface Appendix..........................8.1. Switching example of Profinet 8.2. Parameters Index............................Addresses..........................
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Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA actuator controls are exclusively designed for the operation of AUMA actuators. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE). Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury.
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Actuator controls General information on Profinet AC 01.2/ACExC 01.2 Profinet General information on Profinet Profinet I/O is a communication protocol for industrial automation engineering based on Ethernet and standardised by the PROFIBUS Nutzerorganisation e.V. (PNO) worldwide. Profinet enables real time communication (RT) with short cycle times as well as acyclic communication (non RT) for configuration and diagnostic.
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Actuator controls AC 01.2/ACExC 01.2 Profinet General information on Profinet Figure 1: Profinet network A Profinet network comprises at least one I/O controller and one or several I/O devices. As an option, an I/O device can exchange date with several I/O controllers (shared input and shared device function).
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Actuator controls General information on Profinet AC 01.2/ACExC 01.2 Profinet When using switches with fibre optic cable communication, distances can be increased. Only use industrial switches certified for Profinet and logically separate the Profinet based automation network from the remaining IT infrastructure. In general, hubs may not be used since this could lead to network collision.
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Actuator controls AC 01.2/ACExC 01.2 Profinet General information on Profinet Figure 4: Tree topology When applying this topology, the devices and the DCS are connected in series. The Ring topology major difference to line topology is that both the first and the last device are connected to the DCS.
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Actuator controls General information on Profinet AC 01.2/ACExC 01.2 Profinet Table 1: Cable types for dual pair Profinet cables Cable types Application type A Application type B Application type C Version Dual pair data cable Dual pair data cable Dual pair data cable Type of installation fixed installation, immobile after flexible installation (e.g.
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Actuator controls AC 01.2/ACExC 01.2 Profinet General information on Profinet Table 3: CC-A (unsynchronised) CC-B (unsynchronised), CC- CC-C (synchronised commu- A plus nication IRT) CC-B plus Basic functions for Profinet Certified Profinet Switches Hardware supported band- I/O with RT communica- width utilisation (IRT com- Network diagnostic via IT tion...
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3.1. Introduction Only few steps are required to integrate an AUMA actuator into a Profinet environment. At first, a standardised device description (GSDML file) is linked to the DCS. The "device name assignment" for the actuator using the DCS system tools is the next step.
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Device name and, as an option, also the IP address, is assigned by the software used for configuration of the network topology, e.g. Siemens Step7/TIA or Proneta The described address parameters can be read via local display, using the AUMA CDT service software or any other (e.g. FDI based) configuration and diagnostic system.
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This is a significant requirement for Asset Management. Part of the device-specific I & M information is the unambiguous (asset) identification using a manufacturer ID (MANUFACTURER_ID, for AUMA actuators = 319), the order number (ORDER_ID) of the actuator as well as the individual serial number (SERIAL_NUMBER).
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Description of the data interface Cyclic data Configuration of cyclic data transfer is done via the Profinet controller only. Selection of the input/channel or the respective input and/or output date is performed via the slot/subslot configuration used to program a Profinet controller.
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface 4.1.2. Description of the bytes in the process representation input Byte 1: Logic signals Bits 3, 6, and 7 are collective signals. Bits 5 and 4 of the logical signals (byte1) indicate a logical operation of the actuator, i.e.
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet Designation Prm-Text-Def GSD file Value Description (process representation) Setpoint pos.reached Setpoint reached The position setpoint is within max. error variable (outer dead band). Is only signalled if Profinet consumer (con- troller) has set the Fieldbus SETPOINT bit (process representation output).
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Designation Prm-Text-Def GSD file Value Description (process representation) Limit switch OPEN Limit switch OPEN Limit switch in end position OPEN active. No signal Limit switch CLOSED Limit switch CLOSE Limit switch in end position CLOSED active.
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Device ok Collective signal 05: The device is ready for remote control. No AUMA warnings, AUMA faults or signals according to NAMUR are present. Bit 7 is set if bits 0 to 6 are deleted. Contains the result of a disjunction (OR-operation) of bits 0 to 6 (device status).
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Byte 7: Intermediate positions Table 9: Byte 7: Intermediate positions Designation Prm-Text-Def GSD file Value Description (process representation) Intermediate pos. 1 Intermediate position 1 Intermediate position 1 reached No signal Intermediate pos.
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet Bytes 11 and 12 transmit the current torque of the actuator (only if an MWG is installed in the actuator). The value transmitted is the current torque in percent or per mil of the nominal actuator torque.
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Designation Prm-Text-Def GSD file Value Description (process representation) Service active Service active Operation mode Service is active. No signal Handwheel active Handwheel active Manual operation is active (handwheel is engaged); op- tional signal No signal The safety function indications via communication interface are for information only and must not be used as part of a safety function.
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet Designation Prm-Text-Def GSD file Value Description (process representation) Config. error REMOTE Configuration error RE- Config. error of REMOTE interface active. MOTE No signal Incorrect phase seq Incorrect phase sequence The phase conductors L1, L2 and L3 are connected in the wrong sequence.
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Designation Prm-Text-Def GSD file Value Description (process representation) Time not set RTC not set The real time clock has not yet been set on the basis of valid values. No signal Config.
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Table 20: Byte 24: Maintenance required Designation Prm-Text-Def GSD file Value Description (process representation) Mainten. mechanics Maintenance mechanics Mechanic maintenance requirement (AUMA service) No signal Mainten. seals Maintenance seals Seal maintenance requirement (AUMA service) No signal Mainten. lubricant Maintenance lubricant...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Table 21: Byte 25: Out of specification 1 Designation Prm-Text-Def GSD file Value Description (process representation) — — No signal (reserved) — — No signal (reserved) — — No signal (reserved) FQM fail safe fault —...
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet Byte 27: Out of specification 3 Table 23: Byte 27: Out of specification 3 Designation Prm-Text-Def GSD file Value Description (process representation) Wrn FO cable budget Warning FO Cable budget Reserved for future FO cable variant No signal Wrn FOC...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Table 25: Byte 29: Function check 1 Designation Prm-Text-Def GSD file Value Description (process representation) Local STOP Local STOP Push button STOP of local controls is operated. No signal Sel.
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet Table 27: Byte 32: SIL signals Designation Prm-Text-Def GSD file Value Description (process representation) Safe ESD Safe ESD Safe ESD (Emergency Shut Down) safety function of the SIL sub-assembly is active. No signal Safe Stop Safe STOP...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface...
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet 4.2.2. Description of the output data Byte 1: Commands Table 28: Byte 1: Commands Designation Value Description (process representation) Fieldbus OPEN Operation command in direction OPEN. No command Fieldbus CLOSE Operation command in direction CLOSE.
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface As an alternative, the process setpoint can be transmitted via bytes 3 and 4 (value 0...1,000), using a process controller (option). Value 1,000 corresponds to the maximum process setpoint, value 0 to the minimum process setpoint. Byte 5: Additional commands Table 29: Byte 5: Additional commands Designation...
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet If the multiport valve function is active (option), the entire byte 6 is used for coding of multiport valve operation commands. Up to 16 positions can either be approached selecting the shortest travel, in clockwise direction (CW), or in counterclockwise direction (CCW).
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface Value ≙ Operation direction/posi- Behaviour tion 0x9A CW Position 10 Position 10 is approached in clockwise direction (CW). 0x9B CW Position 11 Position 11 is approached in clockwise direction (CW).
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Actuator controls Description of the data interface AC 01.2/ACExC 01.2 Profinet Table 32: Byte 7: Digital outputs 1 Designation Value Description (process representation) — No command (reserved) — No command (reserved) — No command (reserved) — No command (reserved) — No command (reserved) —...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of the data interface 4.3. Profinet services Acyclic data Actuators controls with Profinet grant access to the contents of the device identification data, the operational information, and the most important parameters for setting and the maintenance information.
Actuator controls Description of Profinet functional module AC 01.2/ACExC 01.2 Profinet Description of Profinet functional module The Profinet functional module is located within the SF electrical connection. Figure 7: Profinet board Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. 5.1.
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Actuator controls AC 01.2/ACExC 01.2 Profinet Description of Profinet functional module Description of LEDs on connection board Table 34: MODS (Module Status) Status Explanation Red LED: off + Not Initialised No voltage or module in "SETUP" or "NW_INIT" status Green LED: off Green LED: illuminated Normal operation The module has aborted "NW_INIT"...
Actuator controls Corrective action AC 01.2/ACExC 01.2 Profinet Corrective action 6.1. Troubleshooting In case of problems with Profinet communication, the actuator controls provide important information on trouble-shooting via the display (menu Diagnostic M0022). The indication and diagnostic LEDs on the Profinet board can also be used as support. Assumption: Port 1/channel 1 is used as uplink in direction of the I/O controller (no ring topology) Table 38: Troubleshooting table...
Actuator controls AC 01.2/ACExC 01.2 Profinet Corrective action Causes and remedies Operation via push button Possible causes and remedies: of the local controls pos- I/O controller does not issue an operation command sible? I/O controller sends wrong operation command. → Check program of DCS Possible causes and remedies: Faults such as torque, thermal or internal fault →...
Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 7.1. Profinet interface Settings/programming the Profinet interface The Profinet interface is set (assignment of device name as well as assignment of the IP address) using the Profinet engineering tools of the DCS.
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Device diagnostics via Ethernet Via TCP/IP and integral web server possible Device integration Via GSD (ml) file (available for download at www.auma.com) Commands and signals of the Profinet interface Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable local...
Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix 8.2. Parameters The present appendix contains notes on acyclic parameterisation of actuator controls via Profinet as a table (with read/write access codes). One parameter or process date is read or written for each Profinet request. The data lengths indicated in the tables have to be considered accordingly.
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Reading device specific process data (PZD) Access is made via slot, subslot and index according to the following rule: Slot = 0 Subslot = 1 Index = attribute "Object ID" for process data (PZD) of parameter list in appendix If access is denied, one of the following fault indications is returned with the response telegram: Table 41:...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Table 45: Device ID > Version Type Parameters Default Setting value Explanation cess Data length = 40 bytes 1759 Firmware Vxx.xx.xx Firmware version 2568 Language Vxxx Language version Table 46: Device ID > Version > Details firmware Type Parameters Access...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Table 48: Customer settings > Type of seating Type Parameters Default Setting value Explanation cess Data length = 4 bytes enum End position CLOSED 0: Limit Type of seating in end position CLOSED 1: Torque enum End position OPEN...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Access Default Setting value Explanation 3693 enum Priority REMOTE 0: Selector switch Local Preserving the operation mode REMOTE in selector switch po- 1: Sel. sw. Local + Off sition LOCAL or OFF depending on the enable signal 3694 enum...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess Limit OPEN 1000 Min = 0 [0.1 %] Limit OPEN Max = 1000 [0.1 %] Limit CLOSE Min = 0 [0.1 %] Limit CLOSE Max = 1000 [0.1 %] Table 53: Customer settings >...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Default Setting value Explanation cess 1872 Fail.pos.OPEN CLOSE Min = 0 [0.1 %] Failure position for OPEN- CLOSE duty Max = 1000 [0.1 %] 4809 Failure position MPV Min = 0 [0.1 %] Failure position of multiport valve Max = 1000 [0.1 %]...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess 3295 enum By-pass Local STOP 0: Off By-pass of local STOP function in EMERGENCY operation 1: On mode 4015 MMSS01 Delay time Min = 0 [0.1 s] Delay time for EMERGENCY behaviour (EMERGENCY beha- Max = 1800 [0.1 s]...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Default Setting value Explanation cess Start stepping OPEN Min = 0 [0.1 %] Setting the start of stepping mode in direction OPEN Max = 999 [0.1 %] End stepping OPEN 1000 Min = 1 [0.1 %] Setting the end of stepping mode in direction OPEN...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess 2556 Travel diff. dx Min = 10 [0.1 %] Setting the travel difference dt Max = 100 [0.1 %] 3629 Delay time 6000 Min = 1 [0.001 s] The delay time defines the time interval after terminating manual Max = 65535 [0.001 s]...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Default Setting value Explanation cess 4407 enum Interlock source 1 : Interface Source of interlock function 2 : Fieldbus 3 : Active comm. source Table 62: Customer settings > PVST Type Parameters Default Setting value...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Access Default Setting value Explanation Setting values for parameter no.: 28-1/-2/-3/-4/-5 372: Not used 259: End position CLOSED 258: End position OPEN 370: End p. CLOSED, blink 369: End p. OPEN, blink 401: Setpoint pos.reached 265: Running CLOSE...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess 1711 CLOSE min. torque Min = 20 [%] Torque pivot point CLOSE (minimum torque) Max = 80 [%] 1705 CLOSE max. angle Min = 8 Torque pivot point CLOSE (maximum angle value) Max = 122 1709...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Default Setting value Explanation cess 2402 Low limit Uspan Min = 0 Low limit setting of potentiomet- er signal range (monitoring the Max = 1023 potentiometer span) 3053 Hysteresis Min = 0 Hysteresis of potentiometer Max = 10 Table 67: Device configuration >...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess 4135 enum RTC battery test 0: Function not active RTC battery monitoring 1: Function active 3517 Vibration alarm level 1000 Min = 500 [0.001 g] Limit value (at sensor) for trigger- ing the acceleration alarm Max = 4000 [0.001 g] Table 70: Device configuration >...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Access Default Setting value Explanation DrvCmd4 Operation command Min = 0 Operation command Max = 0xFFFFFFFF BOOL Running OPEN Min = 0 Running OPEN Max = 1 BOOL Running CLOSE Min = 0 Running CLOSE Max = 1 BOOL...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess 1559 Abs. end pos. OPEN Min = 0 Absolute value in end position OPEN Max = 65535 1560 Abs. end pos. Min = 0 Absolute value in end position CLOSED CLOSED Max = 65535...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Default Setting value Explanation cess 1032 Inner dead b. OPEN Min = 0 [0.1 %] Inner dead b. OPEN Max = 1000 [0.1 %] 1033 Inner dead b. CLOSE Min = 0 [0.1 %] Inner dead b.
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Table 80: Diagnostic > Profinet > Communication status Type Parameters Default Setting value Explanation cess Data length = 26 bytes BOOL Channel 1 DataEx Channel 1 is currently used to exchange data (DataEx) BOOL Channel 1 activity Activity of fieldbus available on...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Table 82: Asset Management > Operational info total Type Parameters Default Setting value Explanation cess Data length = 80 bytes MMSS01 Motor running time Min = 0 [s] Motor running time throughout the lifetime Max = 4294967295 [s] 5227 MMSS01...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Default Setting value Explanation cess 4772 Min. temp. MWG Min = 100 [°C] Minimum temperature of MWG Max = +150 [°C] 5062 Max. vibration Min = 0 [g] Maximum actuator vibration Max = 4294967295 [g] Table 83: Device configuration >...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Default Setting value Explanation cess 4761 Min. temp. controls Min = 100 [°C] Minimum temperature of con- trols Max = +150 [°C] 4760 Max. temp. MWG Min = 100 [°C] Maximum temperature of MWG Max = +150 [°C] 4764 Min.
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Access Default Setting value Explanation enum Event filter for Events 93223 0: ER signals The event filter for Events is used to define which collective 1: Warnings signals are to be recorded into 2: Fault the event report.
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Access Default Setting value Explanation 5238 No.Torque- Min = 0 CurvesClose Max = 65535 4032 Interval position-time Min = 1 [s] Interval position-time Max = 3600 [s] Table 86: Asset Management > Device temperatures Type Parameters Default...
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Actuator controls Appendix AC 01.2/ACExC 01.2 Profinet Type Parameters Access Default Setting value Explanation 2309 enum 0: Not available 'MCM' (Motor Control and Mon- itoring / A52) electronics sub- 1: Available assembly 2339 enum PSO (target) 0: Not available Target configuration of 'PSO' (Power Supply Options ( A52.1) 1: Available electronics sub-assembly...
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Actuator controls AC 01.2/ACExC 01.2 Profinet Appendix Type Parameters Access Default Setting value Explanation 1627 BOOL FQM init. Min = 0 FQM (fail safe) is initialised (constant force spring is being Max = 1 wound). 1628 BOOL FQM fail safe fault Min = 0 FQM fail safe fault active Max = 1...
Actuator controls Index AC 01.2/ACExC 01.2 Profinet Index Technical data Topology Troubleshooting Addressing Appendix Bus access Certification Commissioning 4, 12 Communication monitoring Communication status Communication technology Conformance classes Connection monitoring Corrective action Data interface description Device Master Data (GSD) Device name assignment Device types Diagnostic Directives...
Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
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AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION Tel +86 512 3302 6900 PH 1550 Mandaluyong City AUMA Argentina Rep.Office AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 www.auma-china.com flowtork@pldtdsl.net Tel +54 11 4737 9026 contacto@aumaargentina.com.ar...
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AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.266/003/en/1.18 For detailed information on AUMA products, refer to the Internet: www.auma.com...
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