This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Manual (Operation and setting) AUMATIC AC 01.2 Parallel Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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Indications..........................7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback indications from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Mechanical position indicator/running indication 7.4. Indication lights Signals.............................
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12.4. Accessories 12.5. Further information Spare parts..........................13.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 with Ex plug/socket connector and screw-type terminals (KP, KPH) 13.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type ter- minals (KP, KPH) 13.3.
To ensure safe device operation, the maintenance instructions included in this manual Maintenance must be observed. Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve mounting flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Safety instructions Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard. 1.4. References and symbols...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Identification ACExC 01.2 Non-Intrusive Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate...
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Ex marking Type and size These instructions apply to the following devices types and sizes: Multi-turn actuators for open-close duty: SAEx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 Multi-turn actuators for modulating duty: SAREx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 Ex marking...
A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution. It is capable of withstanding thrust. AUMA multi-turn actuators are driven by an electric motor and are capable of withstanding thrust in combination with output drive type A. For manual operation, a handwheel is provided.
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(push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via the AUMA CDT software (option), using a computer (laptop or PC). The connection between computer and AUMATIC is wireless via Bluetooth interface (not included in these instruc- tions).
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Transport, storage and packaging ACExC 01.2 Non-Intrusive Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury.
SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Assembly Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ- ately.
Application Capable of withstanding thrust Information To adapt the actuators to output drive types A available on site with flanges F10 and F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Assembly 4.3.2.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Figure 8: Design of output drive type A...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive Figure 12: Mounting positions C and D 4.5.1. Mounting positions: modify Flameproof enclosure, danger of explosion! Risk of death or serious injury. Before opening, ensure that there is no explosive gas and no voltage.
The pertaining wiring diagram/terminal plan (in German and English language) is plan attached to the device in a weather-proof bag, together with these operation instructions. It can also be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). Permissible networks...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive All externally connected devices shall comply with the relevant safety standards. Safety standards Cable installation in ac- Signal and bus cables are susceptible to interference.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Electrical connection 5.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH) 5.2.1. Terminal compartment: open Figure 14: Ex plug/socket connector KPH, KP...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive with small clamp washers Danger of corrosion: Damage due to condensation! After mounting, commission the device immediately to ensure that heater min- imises condensation.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive 5.3. Connecting via Ex plug/socket connector with terminal blocks (KES) 5.3.1. Terminal compartment: open Figure 17: Ex plug/socket connector: left KES, right KES flameproof...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive 5.3.3. Terminal compartment: close Figure 19: Ex plug/socket connector: left KES, right KES flameproof Cover Screws for cover O-ring Terminal compartment: Type of protection Ex e...
Permissible length of connecting cables for later separation of actuator and controls: max. 10 m. We recommend: AUMA cable sets LSW21-KES or LSW22-KP. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. Use separate CAN bus cable of 120 Ohm character impedance for MWG (e.g.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Operation Operation Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive Figure 24: Local controls Push button for operation command in direction OPEN Push button STOP Push button for operation command in direction CLOSE...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Operation Information For actuators equipped with a positioner, it is possible to change over between OPEN - CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET- POINT).
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive 6.3.1. Menu layout and navigation Groups The indications on the display are divided into 3 groups: Figure 26: Groups Startup menu Status menu Main menu Status menu and main menu are marked with an ID.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Operation 6.4. User level, password The user level defines which menu items or parameters can be displayed or modified User level by the active user.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Operation The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Up ▲...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Indications Figure 35: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Indications If the positioner is enabled and activated, the bargraph indication for E1 (position Setpoint control setpoint) is displayed. The direction of the operation command is displayed by an arrow above the bargraph indication.
(P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 7.2.2. Status indications according to AUMA classification These indications are available, if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Indications Figure 47: Fault For further information, please also refer to <Corrective action>. 7.2.3. Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive Figure 50: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Indications 7.4. Indication lights Figure 53: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: for operation in direction CLOSE)
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Signals ACExC 01.2 Non-Intrusive Signals 8.1. Status signals via output contacts (digital outputs) Output contacts are used to send status signals (e.g. reaching the end positions, Characteristics selector switch position, faults...) as binary signals to the control room.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Press Edit. Display indicates: ▶ Specialist (4) Log on user Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Commissioning (basic settings) Select via Up ▲ Down ▼: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Set end pos. OPEN? M0085 Set selector switch to position 0 (OFF). Select main menu Press push button C and hold it down for approx. 3 seconds.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Commissioning (basic settings) 10. Press Yes to accept new end position setting. Display indicates: End pos. CLOSED set! The left LED is illuminated (standard version) and thus indicates that the end position CLOSED setting is complete.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Switch on actuator in running direction CLOSE and observe the direction of rotation: with indicator disc: step 4 without indicator disc: step 5 (hollow shaft) Switch off before reaching the end position.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Commissioning (basic settings) Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Commissioning (basic settings) Refer to table and check if turns/stroke of the actuator correspond to the setting of the primary reduction gearing (stages 1 9).
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive 9.8. Switch compartment: close Danger of corrosion due to damage to paint finish! Touch up damage to paint finish after work on the device.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Corrective action Corrective action 10.1. Faults during commissioning Table 12: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Set gear stage of the reduction gearing.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive Indication on display Description/cause Remedy Internal warning Collective signal 15: Press push button Details to display a list Device warnings of individual indications.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Corrective action Indication on display Description/cause Remedy Config. error REMOTE Collective signal 22: Press push button Details to display a list Configuration error has occurred.
Indication on display Description/cause Remedy Service active Operation via service interface (Bluetooth) and Exit service software. service software AUMA CDT. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>. EMCY stop active The EMERGENCY stop switch has been op- Enable EMERGENCY stop switch.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Corrective action Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [1] and remove plug/socket connector [2]. Pull fuse holder [3] out of pin carrier, open fuse cover and replace old fuses by new ones.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive Cable damage due to pinching! Risk of functional failures. Carefully assemble power supply unit to avoid pinching the cables. 10.3.2. Motor protection (thermal monitoring)
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
Removing the plug: Remove plug/socket connector. Hereby, cover [1] and terminal board [5] or frame [6] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces at the cover and the housing. Fitting the plug: Preserve joint surfaces with an acid-free corrosion protection agent.
The electric connection cables must be without damage and wired correctly. Do a thorough touch-up of possible damage to paint finish to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com in German and English (indication of commission number required).
Manual drive for setting and emergency operation, handwheel does not rotate during elec- trical operation. Option: Handwheel lockable Connection to controls AUMA plug/socket connector with screw-type connection Valve attachment Standard: B1 according to EN ISO 5210 Options: A, B2, B3, B4 according to EN ISO 5210...
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Reversing contactors (mechanically and electrically interlocked) for motor power up to power class A2 Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3 Control Standard: Via digital inputs OPEN, STOP, CLOSE, EMERGENCY (via opto-isolator, OPEN, STOP,...
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Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports Communication interface the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA CDT, commissioning and diagnostic tool for windows based PCs, PDAs and smart phones Application functions Standard:...
Refer to name plate The reversing contactors are designed for a lifetime of 2 million starts. For the assignment of AUMA power classes, please refer to electrical data on actuator. All input signals must be supplied with the same potential.
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes. Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details, please contact AUMA Weight Refer to separate technical data 12.4.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Spare parts ACExC 01.2 Non-Intrusive Spare parts 13.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 with Ex plug/socket con- nector and screw-type terminals (KP, KPH)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Spare parts ACExC 01.2 Non-Intrusive 13.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type terminals (KP, KPH)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Spare parts ACExC 01.2 Non-Intrusive 13.3. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and terminal blocks (KES)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim...
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Tel + 673 3331269 / 3331272 Tel +968 24 636036 AUMA Argentina Rep.Office mikuni@brunet.bn r-negi@mustafasultan.com AR Buenos Aires Tel +54 11 4737 9026 AUMA Actuators (Tianjin) Co., Ltd. Beijing FLOWTORK TECHNOLOGIES contacto@aumaargentina.com.ar Branch CORPORATION CN 100020 Beijing PH 1550 Mandaluyong City AUMA Automação do Brazil ltda.
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AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y005.341/003/en/3.13 For detailed information on AUMA products refer to the Internet: www.auma.com...
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