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Multi-turn actuators SA 07.2 SA 16.2 SAR 07.2 SAR 16.2 Control unit: electronic (MWG) with actuator controls AUMATIC AC 01.2 Non-Intrusive Control Parallel Profibus DP Modbus TCP/IP Foundation Fieldbus Operation instructions Assembly, operation, commissioning...
This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Table of contents 5.2.4. Bus terminal compartment: open 5.2.5. Industrial Ethernet cable: connect 5.2.6. Bus terminal compartment: close 5.3. Accessories for electrical connection 5.3.1.
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Technical data Actuator controls Spare parts..........................13.1. Spare parts list SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 13.2. AUMATIC AC 01.2 actuator controls with AUMA plug/socket connector (SFH) Certificates..........................14.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................
Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Safety instructions AC 01.2 Non-Intrusive Modbus TCP/IP Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Safety instructions Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Identification AC 01.2 Non-Intrusive Modbus TCP/IP Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates...
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Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.
The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury.
Assembly AC 01.2 Non-Intrusive Modbus TCP/IP Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ- ately.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Assembly Figure 7: Output drive Output drive types B, B1 B4, E and C Output drive sleeve/output drive plug sleve with bore and keyway...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive Modbus TCP/IP 4.3.2.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Assembly 4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve Figure 9: Assembly with output drive type A Valve stem...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive Modbus TCP/IP 4.4. Accessories for assembly 4.4.1. Stem protection tube for rising valve stem — Option — Figure 10: Assembly of the stem protection tube...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Assembly Figure 12: Mounting positions C and D 4.5.1. Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening.
The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Electrical connection Signal and bus cables are susceptible to interference. Cable installation in ac- cordance with EMC Motor cables are interference sources.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive Modbus TCP/IP Figure 14: Mains connection AUMA plug/socket connector SFH Connection housing Screws for frame O-ring Screws for socket carrier Socket carrier...
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Electrical connection Connect cables according to order-related wiring diagram. In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock.
Fasten cable glands [8] applying the specified torque to ensure the required enclosure protection. 5.2.4. Bus terminal compartment: open For connecting Industrial Ethernet cables, the AUMA plug/socket connector is used as field-assembly Ethernet connector. When removing the cover [1], the connection board is easily accessible.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Electrical connection Figure 18: AUMA plug/socket connector SFH Cover (bus terminal compartment) Screws for cover O-ring Cable entries for bus cables Blanking plug Hazardous voltage! Risk of electric shock.
Cable connection For connecting cables to RJ45 connectors, proceed in compliance with the connector manufacturer specifications. When using the RJ45 connector supplied by AUMA, please heed the assembly instructions provided. Connect RJ45 connector to port for Ethernet cable [1]. 5.2.6.
Observe prior to connec- tion We recommend: AUMA cable set LSW20. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. Use separate, CAN bus data cable for MWG of 120 Ohm character imped- ance (e.g. UNITRONIC BUS-FD P CAN UL/CSA - 2 x 2 x 0.5 mm², man- ufacturer: Lapp).
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive Modbus TCP/IP Figure 22: Parking frame 5.3.3. Protection cover — Option — Protection cover for plug compartment when plug is removed. Application The open terminal compartment can be closed using a protective cover (not illustrated).
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Electrical connection Figure 24: Earth connection Cross sections of earth connection: 2 x 2.5 mm² to 6 mm² (solid and stranded conductors) or...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP Operation Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation Figure 25: Local controls Push button for operation command in direction OPEN Push button STOP Push button for operation command in direction CLOSE...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP The bottom row of the display [6] serves as navigation support and explains which push buttons [1 4] are used for menu navigation.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation Figure 27: Groups Startup menu Status menu Main menu Status menu and main menu are marked with an ID. Figure 28: Marking with ID...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP Figure 31: User level display (example) A password must be entered to allow parameter modification. The display indicates: Password Password 0*** A specific password is assigned to each user level and permits different actions.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶...
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significa- tions: black triangle: ▶...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP Figure 36: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page...
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP If the positioner is enabled and activated, the bargraph indication for E1 (position Setpoint control setpoint) is displayed. The direction of the operation command is displayed by an arrow above the bargraph indication.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications Figure 45: Status indication for multiport valve (example P4 = 180°) (P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 7.2.2.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP Figure 48: Fault For further information, please also refer to <Corrective action>. 7.2.3. Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications Figure 51: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP 7.4. Indication lights Figure 54: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option)
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Signals Signals 8.1. Status signals via output contacts (digital outputs) — (Option) — Output contacts are only available if a parallel interface is provided in addition to the communication interface.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Press Edit. Display indicates: ▶ Specialist (4) Log on user Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Up ▲ Down ▼ to select: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection.
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Limit switching M0010 Set end pos.CLOSED? M0084 Set end pos. OPEN? M0085 Select main menu Set selector switch to position 0 (OFF).
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP 10. Press Yes to accept new end position setting. Display indicates: End pos. CLOSED set! The left LED is illuminated (standard version) and thus indicates that the end position CLOSED setting is complete.
SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Information Parameter MD2 slave address is only available if AUMA redundancy I (option) is available. For further settings and information e.g. on redundancy, refer to Manual (Device integration).
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Without the indicator disc: Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Loosen screws [2] and remove cover [1] from the switch compartment. 9.7. Mechanical position indicator: set — Option —...
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Pull off indicator disc. Open end spanner may be used as lever. Refer to table and check if turns/stroke of the actuator correspond to the setting of the primary reduction gearing (stages 1 9).
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Figure 56: Control unit with reduction gearing Screw Crown wheel 9.9. Switch compartment: close Danger of corrosion due to damage to paint finish! Touch up damage to paint finish after work on the device.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action 10.1. Faults during commissioning Table 11: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Set gear stage of the reduction gearing.
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action Indication on display Description/cause Remedy Internal warning Collective signal 15: Press push button Details to display a list Device warnings of individual indications.
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Modbus TCP/IP Indication on display Description/cause Remedy Config. error REMOTE Collective signal 22: Press push button Details to display a list Configuration error has occurred.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action Indication on display Description/cause Remedy Service active Operation via service interface (Bluetooth) and Exit service software. service software AUMA CDT.
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Modbus TCP/IP Replace fuses F1/F2 Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [1] and remove plug/socket connector [2].
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action Cable damage due to pinching! Risk of functional failures. Carefully assemble power supply unit to avoid pinching the cables. 10.3.2.
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Servicing and maintenance Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty).
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).
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Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, please refer to electrical data on actuator. Control and feedback signals...
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Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports Communication interface the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA CDT, commissioning and diagnostic tool for windows based PCs, PDAs and smart phones Application functions Standard:...
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Technical data AC 01.2 Non-Intrusive Modbus TCP/IP Features and functions Safety functions (options) EMERGENCY operation, behaviour programmable Digital input low active Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to intermediate position Torque monitoring can be by-passed during EMERGENCY operation.
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Technical data Settings/programming the Modbus TCP/IP interface Setting the Modbus interface Baud rate, parity and Modbus address are set via the display of the AC 01.2...
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For special motors differing enclosure protection: refer to name plate. Option: DS Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
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Cable length for non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG. Programming software for PC AUMA CDT Further information Weight Approx. 7 kg (with AUMA plug/socket connector) EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC)
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive Modbus TCP/IP Spare parts 13.1. Spare parts list SA 07.2 SA 16.2/SAR 07.2 SAR 16.2...
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive Modbus TCP/IP 13.2. AUMATIC AC 01.2 actuator controls with AUMA plug/socket connector (SFH)
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Certificates AC 01.2 Non-Intrusive Modbus TCP/IP Certificates 14.1. Declaration of Incorporation and EC Declaration of Conformity...
SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Index Index Failure - indication on display Fault - indication on display Flange size Accessories (electrical con- Function check - indication on...
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SA 07.2 SA 16.2 / SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Index AC 01.2 Non-Intrusive Modbus TCP/IP Operation 5 , 28 Safety instructions Operation commands - indic- Safety instructions/warnings ations on display Serial number 8 , 9 , 9...
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
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AUMA worldwide AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988 aumasa@mweb.co.za salesme@auma.com sales@auma.com.my...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y006.688/003/en/1.15 For detailed information on AUMA products, refer to the Internet: www.auma.com...
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