AUMA SAEx 07.2 Manual
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AUMA SAEx 07.2 Manual

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Multi-turn actuators
SAEx 07.2
SAEx 16.2
SAREx 07.2
SAREx 16.2
Control unit: electronic (MWG)
with actuator controls
ACExC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly and commissioning

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  • Page 1 Multi-turn actuators SAEx 07.2 SAEx 16.2 SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) with actuator controls ACExC 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting ) of actuator controls ACExC 01.2 HART Manual (Fieldbus device integration) of actuator controls ACExC 01.2 HART Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 8.1. Indications during commissioning 8.2. Indications in the display 8.2.1. Feedback signals from actuator and valve 8.2.2. Status indications according to AUMA classification 8.2.3. Status indications according to NAMUR recommendation 8.3. Indication lights of local controls 8.4. Optional indications 8.4.1.
  • Page 4 Technical data Multi-turn actuators 14.2. Technical data Actuator controls 14.3. Tightening torques for screws Spare parts..........................15.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 KT/KM 15.2. Actuator controls ACExC 01.2 KT/KM 15.3. Actuator controls ACExC 01.2 KP/KPH 15.4.

  • Page 5: Safety Instructions

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives,...

  • Page 6: Range Of Application

    1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.

  • Page 7: Warnings And Notes

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

  • Page 8: Short Description

    App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
  • Page 9 The AUMA Cloud is the driving element of the digital AUMA world, acting as interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 10: Name Plate

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Name plate ACExC 01.2 Non-Intrusive HART Name plate Figure 4: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Explosion protection approval plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 11 Actuator controls name plate (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 6: Motor name plate (example) (= manufacturer logo);...
  • Page 12 Threads for line bushings at electrical connection Not used Descriptions referring to name plate indications Type designation Table 1: Description of type designation actuator (in our example: SAEx 07.2-F10) SAEx 07.2 -F10 SAEx Type SAEx = Multi-turn actuators for open-close duty Type SAREx = Multi-turn actuators for modulating duty 07.2...
  • Page 13 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.

  • Page 14: Transport And Storage

    Weight approx. [kg] AUMA Ex plug/socket connector with screw-type terminals (KT) AUMA Ex plug/socket connector with screw-type terminals (KP) AUMA Ex plug/socket connector with terminal blocks (KES), increased safety Ex e AUMA Ex plug/socket connector with terminal blocks (KES), 16.5...
  • Page 15 SAREx 16.2 ADX... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 8: Weights of multi-turn actuators SAEx 07.2...

  • Page 16: Storage

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Transport and storage ACExC 01.2 Non-Intrusive HART Table 9: Weights for output drive type Type designation Flange size [kg] A 07.2 A 10.2 A 14.2 A 16.2 11.7 Table 10:...

  • Page 17: Assembly

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Assembly Assembly 5.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 18: Overview Of Output Drive Types

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive HART 5.3.1. Overview of output drive types Table 11: Overview on output drive types Valve attachment Application Description Assembly for rising, non-rotating valve stem ➭...

  • Page 19: 5.3.2.1. Multi-Turn Actuator With Output Drive Type A: Mount

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
  • Page 20 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive HART Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 14: The flanges are flush with each other if properly engaged.

  • Page 21: 5.3.2.2. Stem Nut For Output Drive Type A: Finish Machining

    This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 16: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 22: Output Drive Types B/C/D And E

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive HART 5.3.3. Output drive types B/C/D and E Figure 17: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) Gearbox/valve shaft...

  • Page 23: 5.3.3.1. Multi-Turn Actuator With Output Drive Type B: Mount

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 18: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.

  • Page 24: Accessories For Assembly

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive HART 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 19: Assembly of the stem protection tube Protective cap for stem protection tube (fitted)

  • Page 25: Mounting Positions Of Local Controls

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Assembly 5.5. Mounting positions of local controls Figure 21: Mounting positions The mounting position of the local controls is implemented according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls are in an unfavourable position, the mounting position can be changed at a later date.

  • Page 26: Electrical Connection

    The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks The actuators are suitable for use in TN and TT networks with directly grounded star point for nominal voltages up to maximum 690 V AC.
  • Page 27 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (IA) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.

  • Page 28: Overview Of Auma Electrical Connections

    (cable capacity and resistance) and the impedance of all devices installed between two end devices. 6.2. Overview of AUMA electrical connections The section below provides an overview of the different electrical connections described in the chapters to follow.

  • Page 29: Kt/Km Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection Table 17: Versions of the AUMA plug/socket connector Electrical con- Figure Properties For description nection and assembly refer to chapter Plug-in integral terminal connection ➭...

  • Page 30: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART KM version with additional support terminals (terminal blocks) via terminal carrier. When using solid fieldbus cables in line topology, imperatively use support terminals.

  • Page 31: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection Procedure Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury. Disconnect device from the mains before opening.
  • Page 32 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART Connect cables according to order-related wiring diagram. Figure 26: Connect cables to terminal carrier Fitting control cables into spring clamp terminals Tightening power terminals...
  • Page 33 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors.

  • Page 34: Terminal Compartment: Close

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART 6.3.3. Terminal compartment: close Figure 28: Close terminal compartment Cover (illustration shows KT version in type of protection Ex e) Screws for cover...

  • Page 35: Kp/Kph Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection 6.4. KP/KPH electrical connection Figure 29: KP and KPH electrical connection Screw-type terminals Plug-in frame (flameproof) Short description KP/KPH plug-in electrical connection with screw-type terminals for power and control contacts.

  • Page 36: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART 6.4.1. Terminal compartment: open Figure 30: Cover (figure shows KP version) Screws for cover O-ring Blanking plugs Cable gland (example) Flameproof frame The terminal compartment is designed in protection type Ex e (increased safety).

  • Page 37: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection 6.4.2. Cable connection Table 21: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U1, V1, W1) With small clamp washers: 1.1 Nm...

  • Page 38: Terminal Compartment: Close

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART 6.4.3. Terminal compartment: close Figure 33: Close terminal compartment Cover (figure shows KP version) Screws for cover O-ring Blanking plugs Cable gland Flameproof frame Clean sealing faces of cover [1] and frame [6].

  • Page 39: Kes Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection 6.5. KES electrical connection Figure 34: KES electrical connection Terminal blocks Connection frame Short description KES plug-in electrical connection with terminal blocks for power and control contacts.

  • Page 40: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART 6.5.1. Terminal compartment: open Figure 35: Open terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs...

  • Page 41: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection 6.5.2. Cable connection Table 23: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U, V, W) max.

  • Page 42: Terminal Compartment: Close

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive HART 6.5.3. Terminal compartment: close Figure 38: Close terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs...

  • Page 43: Accessories For Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Electrical connection Figure 40: Earth connection for wall bracket External earth connection (U-bracket) for connection to equipotential compensation. Application Table 24: Terminal cross sections and earth connection tightening torques...

  • Page 44: Parking Frame

    The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum. We recommend using an AUMA “LSW” cable set. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables.

  • Page 45: Operation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Operation Operation 7.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 46: Motor Operation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive HART Figure 44: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 7.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 47: Actuator Operation From Remote

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Operation Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 48: Menu Layout And Navigation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive HART Figure 46: [1 4] Push buttons or navigation support Selector switch Display Table 26: Important push button functions for menu navigation Push buttons Navigation sup-...

  • Page 49: User Level, Password

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Operation Figure 48: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 50: Password Entry

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive HART Table 27: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000...

  • Page 51: Timeout For Incorrect Password Entry

    A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 52 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive HART The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Up ▲...

  • Page 53: Indications

    If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication. 8.2. Indications in the display Menus and functions depend on the actuator controls firmware version! Should menus or functions be unavailable, please contact the AUMA Service.

  • Page 54: Feedback Signals From Actuator And Valve

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive HART The status bar (first row in the display) indicates the operation mode [1], the presence Status bar of an error [2] and the ID number [3] of the current display indication.
  • Page 55 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Indications The bar graph display appears after approx. 3 seconds. Figure 60: Torque allows to select the unit displayed (percent %, Newton metre Nm Select unit The push button or "foot-pound"...

  • Page 56: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 57: Status Indications According To Namur Recommendation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Indications Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 58 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive HART Figure 69: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

  • Page 59: Indication Lights Of Local Controls

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Indications 8.3. Indication lights of local controls Figure 72: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option)

  • Page 60: Optional Indications

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive HART 8.4. Optional indications 8.4.1. Mechanical position indication (self-adjusting) Figure 73: Mechanical position indicator End position OPEN reached End position CLOSED reached Independent of power supply...

  • Page 61: Signals (Output Signals)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Signals (output signals) Signals (output signals) 9.1. Signals via HART HART offers different feedback signals. Configuration is possible for both data structure and data contents.

  • Page 62: Commissioning (Basic Settings)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive HART Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 63: Torque Switching: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (basic settings) Press Edit. Display indicates: ▶ Specialist (4) User login Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
  • Page 64 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive HART Up ▲ Down ▼ to select: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection.

  • Page 65: Limit Switching: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (basic settings) 10.3. Limit switching: set Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Stop actuator prior to reaching end of travel (press STOP push button).
  • Page 66 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive HART Set end position CLOSED again : Set end position CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)

  • Page 67: Hart Address (Slave Address): Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (basic settings) 10.4. HART address (slave address): set HART address adaptation is only required for multidrop operation. Without multidrop operation, address 0 must be set.

  • Page 68: Direction Of Rotation At Mechanical Position Indicator: Check

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive HART 10.5.1. Direction of rotation at mechanical position indicator: check Valve damage due to incorrect direction of rotation! If the direction of rotation is wrong, switch off immediately (press STOP).

  • Page 69: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (basic settings) 10.5.2. Direction of rotation at hollow shaft/stem: check Figure 77: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing” version)
  • Page 70 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive HART Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.

  • Page 71: Commissioning (Settings/Options In The Actuator)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning.

  • Page 72: Mechanical Position Indicator (Self-Adjusting)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive HART Loosen screws [2] and remove cover [1] from the switch compartment. Open Close Clean sealing faces of housing and cover.

  • Page 73: Gear Stage Of The Reduction Gearing: Test/Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Move actuator to end position OPEN. The arrow rotates in direction OPEN driving the indicator disc with symbol (OPEN) until the actuator stops in position OPEN.

  • Page 74: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive HART To modify settings, lift the lever at the reduction gearing and engage at the se- lected stage. Figure 83: Set reduction gearing 11.3.

  • Page 75: Gear Stage Of The Reduction Gearing: Test/Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
  • Page 76 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive HART Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9).
  • Page 77 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Figure 85: Control unit with reduction gearing Screw Crown wheel...

  • Page 78: Corrective Action

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive HART Corrective action 12.1. Faults during commissioning Table 32: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 79 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Corrective action Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button Indication according to NAMUR recommendation tails.
  • Page 80 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive HART Warnings and Out of specification Indication on display Description/cause Remedy Wrn no reaction No actuator reaction to operation commands within Check movement at actuator.
  • Page 81 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 82: Fuses

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive HART Not ready REMOTE and Function check (collective signal 04) Indication on display Description/cause Remedy EMCY behav. active Operation mode EMERGENCY is active (EMER- Detect cause for EMERGENCY signal.

  • Page 83: Fuse Replacement

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Corrective action 12.3.2. Fuse replacement 12.3.2.1. Replace fuses F1/F2 Information: Only valid for version with electrical connection of KES type, KT type or KL type Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.

  • Page 84: Motor Protection (Thermal Monitoring)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive HART To replace defective fuses: Carefully loosen power supply unit [3] and pull out. (The fuses are on the equipped part of the power supply board.) Cable damage due to pinching! Risk of functional failures.

  • Page 85: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 86: Disconnection From The Mains

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Servicing and maintenance ACExC 01.2 Non-Intrusive HART 13.2. Disconnection from the mains If the device must be dismantled, e.g. for service purposes, it can be isolated from the mains without having to remove the wiring at the electrical connection.

  • Page 87: Disconnection From The Mains With Kp/Kph And Kes Electrical Connection

    Loosen the screws [2]. Remove electrical connection. Cover [1] and plug-in type frame [4] or connection frame [5] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces of plug/socket connector and housing.

  • Page 88: Maintenance

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
  • Page 89 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Servicing and maintenance Electronic scrap Various metals Plastic materials Greases and oils The following generally applies: Greases and oils are hazardous to water and must not be released into the environment.

  • Page 90: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators Features and functions...
  • Page 91 Up to 100 % relative humidity across the entire permissible temperature range Enclosure protection in accordance IP68 with AUMA 3-phase AC motorwith AUMA 1-phase AC motors of types AE..., VE..., AC..., VC...with with IEC 60529 AUMA 1-phase AC motors of types AE..., VE...with AUMA DC motor...

  • Page 92: Technical Data Actuator Controls

    ACExC 01.2 Non-Intrusive HART Service conditions Vibration resistance according to 2 g, 10 to 200 Hz (AUMA NORM), 1 g, 10 to 200 Hz (for actuators with AMExC or ACExC actuator IEC 60068-2-6 controls) Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.
  • Page 93 The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units. For the assignment of AUMA power classes, please refer to electrical data on actuator. Control and feedback signals...
  • Page 94 Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end po-...
  • Page 95 Thermal overload relay in controls combined with thermoswitches within actuator Electrical connection Standard: AUMA Ex plug/socket connector with screw-type terminals (KP), max. 38 control terminals / max. supply voltage 525 V AC Options: AUMA Ex plug/socket connector with terminal blocks (KES), increased safety Ex e AUMA Ex plug/socket connector with terminal blocks (KES), flameproof enclosure Ex AUMA Ex plug/socket connector (KT);...
  • Page 96 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Technical data ACExC 01.2 Non-Intrusive HART General HART interface data Communication protocol HART according to IEC 61158 and IEC 61784 (CPF 9) Network topology Point-to-point wiring Communication signal HART, baud rate 1.2 kbit/s Device class: "Actuator"...
  • Page 97 EN 60529 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

  • Page 98: Tightening Torques For Screws

    Cable length between actuator and actuator controls is max. 100 m. An MWG is required for position feedback. Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Further information Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

  • Page 99: Spare Parts

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Spare parts Spare parts 15.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 KT/KM...
  • Page 100 ACExC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 101: Actuator Controls Acexc 01.2 Kt/Km

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Spare parts 15.2. Actuator controls ACExC 01.2 KT/KM...
  • Page 102 ACExC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 103: Actuator Controls Acexc 01.2 Kp/Kph

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Spare parts 15.3. Actuator controls ACExC 01.2 KP/KPH...
  • Page 104 ACExC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 105: Actuator Controls Aumatic Acexc 01.2 Kes

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Spare parts 15.4. Actuator controls AUMATIC ACExC 01.2 KES...
  • Page 106 ACExC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 107 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART...
  • Page 108 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART...

  • Page 109: Index

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Index Index Earth connection Electrical connection Electrical connections Accessories (electrical con- nection) Enclosure protection 10, 11, 11, 91, 97 Accessories for assembly Error - indication on display...
  • Page 110 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Index ACExC 01.2 Non-Intrusive HART Main menu Parking frame Mains frequency 11, 11 Password Mains voltage 11, 11, 26 Password change Maintenance 6, 85, 88 Password entry Maintenance required - indic-...
  • Page 111 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive HART Index Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wiring diagram 13, 26 Screw plugs Self-retaining Year of production...
  • Page 112 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y006.506/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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