AUMA SA Series Operation Instructions Manual
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AUMA SA Series Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
SA 07.2
SA 16.2
SAR 07.2
SAR 16.2
Control unit: electronic (MWG)
with actuator controls
AC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly, operation, commissioning

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  • Page 1 Multi-turn actuators SA 07.2 SA 16.2 SAR 07.2 SAR 16.2 Control unit: electronic (MWG) with actuator controls AC 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    Reference documents: Manual (Operation and setting ) of actuator controls HART Manual (Fieldbus device integration) of actuator controls HART Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
  • Page 3 7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback indications from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Indication lights of local controls 7.4. Optional indications 7.4.1.
  • Page 4 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Table of contents AC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator)............. 10.1. Switch compartment: open/close 10.2. Mechanical position indicator (self-adjusting) 10.2.1. Mechanical position indicator: set 10.2.2. Gear stage of the reduction gearing: test/set 10.3.

  • Page 5: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 6: Applications In Ex Zone 22 (Option)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Safety instructions AC 01.2 Non-Intrusive HART Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 7: References And Symbols

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Safety instructions Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a medium level of risk.

  • Page 8: Identification

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Identification AC 01.2 Non-Intrusive HART Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Actuator name plate Figure 2: Actuator name plate (example) (= manufacturer logo);...
  • Page 9 Figure 3: Name plate for actuator controls (example) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 4: Motor name plate (example) (= manufacturer logo);...
  • Page 10 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.

  • Page 11: Short Description

    (push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via AUMA CDT software (ac- cessory), using a computer (laptop or PC). The connection between computer and actuator controls is wireless via Bluetooth interface (not included in these instructions).

  • Page 12: Transport, Storage And Packaging

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Transport, storage and packaging AC 01.2 Non-Intrusive HART Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load.
  • Page 13 SAR 16.2 AD... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 4: Weights for multi-turn actuators SA 07.2...

  • Page 14: Storage

    FN... 100-... SAR 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 6: Weights for output drive type A 07.2...

  • Page 15: Assembly

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Assembly Assembly 4.1. Mounting position The product described in this document can be operated in any mounting position. Restriction: When using oil instead of grease within the actuator gear housing, the hollow shaft mounting position must be perpendicular, with the flange pointing downward.

  • Page 16: 4.3.1.1. Stem Nut: Finish Machining

    To adapt the actuators to available output drive types A with flanges F10 and F14 Information (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA. 4.3.1.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore.

  • Page 17: 4.3.1.2. Multi-Turn Actuator (With Output Drive Type A): Mount To Valve

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Assembly Remove axial bearing washers [2.1] and axial needle roller and cage assemblies [2.2] from stem nut [1]. Drill and bore stem nut [1] and cut thread. Information: When fixing in the chuck, make sure stem nut runs true! Clean the machined stem nut [1].

  • Page 18: Output Drive Types B

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive HART 10. Fasten screws [3] crosswise with a torque according to table. Table 7: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 11.

  • Page 19: 4.3.2.1. Multi-Turn Actuator With Output Drive Types B: Mount To Valve/Gearbox

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Assembly Spigot at valve flanges should be loose fit. Information 4.3.2.1. Multi-turn actuator with output drive types B: mount to valve/gearbox Figure 13: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft...

  • Page 20: Accessories For Assembly

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive HART 4.4. Accessories for assembly 4.4.1. Stem protection tube for rising valve stem Figure 14: Assembly of the stem protection tube Protective cap for stem protection tube (fitted) [1]* Option: Protective cap made of steel (screwed) Stem protection tube...

  • Page 21: Mounting Positions Of Local Controls

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Assembly 4.5. Mounting positions of local controls Figure 16: Mounting positions The mounting position of the local controls is implemented according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls are in an unfavourable position, the mounting position can be changed at a later date.

  • Page 22: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Actuator controls (actuators) are suitable for use in TN and TT networks with directly Permissible networks earthed star point for mains voltage up to maximum 690 V AC.
  • Page 23 Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (I ) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.

  • Page 24: S/Sh/Sd Electrical Connection (Auma Plug/Socket Connector)

    (cable capacity and resistance) and the impedance of all devices installed between two end devices. 5.2. S/SH/SD electrical connection (AUMA plug/socket connector) Figure 18: S, SH and SD electrical connection Cover Socket carrier with screw-type terminals...
  • Page 25 10 mm (solid) (flexible or solid) For some special motors, the connection of the power terminals (U1, V1, W1, U2, Information V2, W2) is not performed via the AUMA plug/socket connector but via a terminal board directly at the motor.

  • Page 26: Terminal Compartment (For Mains Connection): Open

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive HART 5.2.1. Terminal compartment (for mains connection): open Figure 19: Terminal compartment: open [1A] S/SH cover (figure shows S version) [1B] Connection housing (SD version) Screws O-ring Screws for socket carrier...

  • Page 27: Cable Connection

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Electrical connection Insert cable glands [8] suitable for connecting cables. The enclosure protection IP… stated on the name plate is only ensured if suit- able cable glands are used. Figure 20: Example: Name plate for enclosure protection IP68 Seal unused cable entries [6] with suitable blanking plugs [7].
  • Page 28 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive HART In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.

  • Page 29: Terminal Compartment (For Mains Connection): Close

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Electrical connection 5.2.3. Terminal compartment (for mains connection): close Figure 22: Terminal compartment: close [1A] Cover (version S) [1B] Connection housing (SD version) Screws O-ring Screws for socket carrier Socket carrier Cable gland (not included in delivery)

  • Page 30: Hart Terminal Compartment: Open (Version With Hart Connection Board)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive HART 5.2.4. HART terminal compartment: open (version with HART connection board) Figure 23: Open cover to HART terminal compartment Cover (HART terminal compartment) Screws for cover O-ring Cable entries for HART cables Blanking plug...

  • Page 31: Hart Cables: Connect

    Shielding clamp [XM] Connection for HART modem [X1/2] 4 20 mA HART cable Jumper for shield Table 14: Variant Device category AUMA art. no. on label D40.03 Actuator Z117.962/01 D40.04 Current Output Z117.962/02 Label with article number on connection board Connection assignment for “Actuator”...
  • Page 32 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive HART Table 17: XM 3-pole: Monitoring HART signal “Actuator” Signal name Signal type Explanation/function AIN+_H Current with HART Positive (analogue) input (target value) with HART signal following overvoltage protection Shield (drain) Not used on internal sub-assembly...

  • Page 33: Hart Terminal Compartment: Close (Version With Hart Connection Board)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Electrical connection 5.2.6. HART terminal compartment: close (version with HART connection board) Figure 26: Close HART terminal compartment Cover (HART terminal compartment) Screws for cover O-ring Cable entries for HART cables Blanking plug...

  • Page 34: Accessories For Electrical Connection

    Observe prior to connec- tion We recommend: AUMA cable set LSW20. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. Use separate CAN bus cable of 120 Ohm character impedance for MWG (e.g. UNITRONIC BUS-FD P CAN UL/CSA - 2 x 2 x 0.5 mm², manufacturer: Lapp).

  • Page 35: Parking Frame

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Electrical connection 5.3.2. Parking frame Figure 28: Parking frame, example with S plug/socket connector and cover Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 36: External Earth Connection

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive HART 5.3.4. External earth connection Figure 30: Earth connection for multi-turn actuator External earth connection (U-bracket) for connection to equipotential compensation. Application Table 21: Terminal cross sections and earth connection tightening torques Conductor type Terminal cross sections...

  • Page 37: Operation

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 38: Motor Operation

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive HART 6.2. Motor operation Perform all commissioning settings and the test run prior to motor operation. Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.

  • Page 39: Actuator Operation From Remote

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Operation 6.2.2. Actuator operation from remote Risk of immediate actuator operation when switching on! Risk of personal injuries or damage to the valve If the actuator starts unexpectedly: Immediately turn selector switch to position 0 (OFF).

  • Page 40: Menu Layout And Navigation

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive HART Table 22: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display Up ▲ Change screen/selection Change values Enter figures from 0 to 9 Down ▼...

  • Page 41: User Level, Password

    Change device configuration e.g. type of seating, assignment of output contacts Default factory password: 0000 Service (5) Service staff Change configuration settings AUMA (6) AUMA administrator 6.4.1. Password entry Select desired menu and hold down push button for approx. 3 seconds.

  • Page 42: Password Change

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive HART Press Up ▲to select a higher user level and press Ok to confirm. Display shows: Password 0*** Use push buttons Up ▲ Down ▼ to select figures 0 to 9. Confirm first digit of password via push button Repeat steps 1 and 2 for all further digits.

  • Page 43: Language Change

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Operation 6.5.1. Language change Display... M0009 Language M0049 Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates: ▶...

  • Page 44: Indications

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive HART Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.

  • Page 45: Feedback Indications From Actuator And Valve

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Indications Figure 44: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
  • Page 46 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive HART Figure 48: Torque allows to select the unit displayed (percent %, Newton metre Nm Select unit The push button or "foot-pound" ft-lb Figure 49: Units of torque 100 % indication equals the max.
  • Page 47 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Indications Figure 51: Indication for setpoint control (positioner) Position setpoint Actual position value The pivot points and their operation behaviour (operation profile) are shown on the Pivot point axis pivot point axis by means of symbols.

  • Page 48: Status Indications According To Auma Classification

    SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive HART 7.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
  • Page 49 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Indications the number of indications occurred a blinking triangle with question mark after approx. 3 seconds Figure 57: Out of specification For further information, please also refer to <Corrective action>. Function check (S0009) The S0009 indication shows function check indications according to NAMUR recommendation NE 107.

  • Page 50: Indication Lights Of Local Controls

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive HART Figure 60: Failure For further information, please also refer to <Corrective action>. 7.3. Indication lights of local controls Figure 61: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option)

  • Page 51: Optional Indications

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Indications 7.4. Optional indications 7.4.1. Mechanical position indication (self-adjusting) Figure 62: Mechanical position indicator End position OPEN reached End position CLOSED reached Independent of power supply Characteristics Used as running indication: Indicator disc (with arrow ) rotates during actu-...

  • Page 52: Signals (Output Signals)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Signals (output signals) AC 01.2 Non-Intrusive HART Signals (output signals) 8.1. Signals via HART HART offers different feedback signals. Configuration is possible for both data structure and data contents. For details regarding feedback signals via HART interface, please refer to the Manual (Device integration) HART.

  • Page 53: Commissioning (Basic Settings)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 54: Torque Switching: Set

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive HART Up ▲ Down ▼ to select user: User login Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...

  • Page 55: Limit Switching: Set

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (basic settings) Press Display shows the set value. The bottom row indicates: Edit Esc Edit. Press Display indicates: Specialist (4) → continue with step 7 in bottom row Up ▲...
  • Page 56 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive HART Limit switching M0010 Set end pos.CLOSED? M0084 Set end pos. OPEN? M0085 Set selector switch to position 0 (OFF). Select main menu Press push button C and hold it down for approx.

  • Page 57: Hart Address (Slave Address): Set

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (basic settings) 10. Press Yes to accept new end position setting. Display indicates: End pos. CLOSED set! The left LED is illuminated (standard version) and thus indicates that the end position CLOSED setting is complete.

  • Page 58: Test Run

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive HART Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates: ▶...

  • Page 59: Direction Of Rotation At Hollow Shaft/Stem: Check

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (basic settings) Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For self-adjusting mechanical position indication: The direction of rotation is correct if the actuator operates in direction CLOSE and arrow turns clockwise in direction CLOSE (symbol...

  • Page 60: Limit Switching: Check

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive HART Switch on actuator in direction CLOSE and observe direction of rotation at hollow shaft [3] or stem [5]: The direction of rotation is correct if the actuator moves in direction CLOSE and the hollow shaft in clockwise direction, or the stem moves downward.

  • Page 61: Commissioning (Settings/Options In The Actuator)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning. When equipped with the self-adjusting mechanical position indicator [A], the position indicator automatically adjusts upon the initial operation (e.g.

  • Page 62: Mechanical Position Indicator (Self-Adjusting)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive HART 10.2. Mechanical position indicator (self-adjusting) Figure 69: Mechanical position indicator (self-adjusting) The self-adjusting mechanical position indicator shows the valve position by means of an arrow .

  • Page 63: Gear Stage Of The Reduction Gearing: Test/Set

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Check settings: The setting of the mechanical position indicator is correct, if the angle between the symbols (OPEN) and (CLOSED) ranges between approx. 120° and 280°.

  • Page 64: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive HART 10.3. Mechanical position indication via indicator mark (not self-adjusting) Figure 73: Mechanical position indication via indicator mark The mechanical position indicator shows the valve position via two indicator discs with symbols (OPEN) and (CLOSED).
  • Page 65 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Commissioning (settings/options in the actuator) Pull off indicator disc using a spanner as lever if required. Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9).
  • Page 66 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive HART Figure 74: Control unit with reduction gearing Screw Crown wheel...

  • Page 67: Corrective Action

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Corrective action Corrective action 11.1. Faults during commissioning Table 26: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 68 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive HART Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button Indication according to NAMUR recommendation tails.
  • Page 69 For a description of the individual signals, refer to Manual (Operation and setting). Internal error Collective signal 14: AUMA service Internal error has occurred. Press push button Details to display a list of indi- vidual indications. For a description of the individual signals, refer to Manual (Operation and setting).
  • Page 70 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive HART Faults and Failure Indication on display Description/cause Remedy Incorrect phase seq The phase conductors L1, L2 and L3 are connected Correct the sequence of the phase conductors L1, in the wrong sequence.

  • Page 71: Fuses

    Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.
  • Page 72 AC 01.2 Non-Intrusive HART Table 32: Secondary fuse F3 (internal 24 V DC supply) G fuse according to IEC 60127-2/III AUMA art. no. Size 5 x 20 mm Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106...

  • Page 73: Motor Protection (Thermal Monitoring)

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Corrective action Test/replace fuses F3/F4 Loosen screws [1] and remove cover [2] on the rear of the actuator controls. Figure 76: The power supply unit has measurement points (solder pins) allowing to perform a resistance (continuity) measurement: Table 34: Checking...

  • Page 74: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>...

  • Page 75: Disposal And Recycling

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Servicing and maintenance Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty). Generally after 10 to 12 years if operated infrequently (open-close duty).

  • Page 76: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 13.1. Technical data Multi-turn actuators Features and functions...
  • Page 77 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Indications apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket connector. They are not valid in combination with gearboxes.

  • Page 78: Technical Data Actuator Controls

    AUMA silver-grey (similar to RAL 7037) Option: Other colours are possible on request. Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details, please contact AUMA Noise level < 72 dB (A) Further information...
  • Page 79 The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units. For the assignment of AUMA power classes, please refer to Electrical data on actuator Control and feedback signals...
  • Page 80 Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end po-...
  • Page 81 Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA plug/socket connector with screw-type connection Option: Gold-plated control plug (sockets and plugs) Threads for cable entries...
  • Page 82 Power supply Internal power supply of HART interface via actuator controls (apart from HART supply voltage, no other supply required) Device identification Manufacturer name: AUMA Manufacturer ID: 0x607C HART protocol revision: 7.4 Number of device variables: 12 Model name: AUMATIC AC 01.2/ACExC 01.2...
  • Page 83 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
  • Page 84 (MWG requires a separate data cable.) Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 SA/SAR 16.2...

  • Page 85: Spare Parts

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Spare parts Spare parts 14.1. Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2...
  • Page 86 AC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 87: Ac 01.2 Actuator Controls

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Spare parts 14.2. AC 01.2 actuator controls...
  • Page 88 AC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 89: Actuator Controls Ac 01.2 - Fieldbus

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Spare parts 14.3. Actuator controls AC 01.2 - Fieldbus...
  • Page 90 AC 01.2 Non-Intrusive HART Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 91: Certificates

    Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EU Declaration of Conformity...
  • Page 92 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART...
  • Page 93 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART...

  • Page 94: Index

    SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Index AC 01.2 Non-Intrusive HART Index Failure - indication on display Fault Fault - indication on display Accessories (electrical con- Features and functions nection) Flange size Accessories for assembly Frequency range Actual value - indication on Function check - indication on...
  • Page 95 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) AC 01.2 Non-Intrusive HART Index Main menu Packaging Mains frequency 9, 9, 76 Parking frame Mains voltage 9, 9, 22, 76 Password Maintenance 5, 74, 74 Password change Maintenance required - indic- Password entry ation on display Positioner - indication on dis-...
  • Page 96 SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Control unit: electronic (MWG) Index AC 01.2 Non-Intrusive HART Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wiring diagram 10, 22 Self-locking Self-retaining Year of production Serial number 8, 9, 10 Service...

  • Page 97: Addresses

    Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
  • Page 98 AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 Tel +54 11 4737 9026 www.auma-china.com...
  • Page 99 AUMA worldwide...
  • Page 100 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y006.504/003/en/1.18 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Sar seriesSa 07.2Sa 16.2Sar 07.2Sar 16.2Sa 07.6 ... Show all

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