AUMA SAE 07.2 Series Operation, Assembly And Commissioning Instructions
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AUMA SAE 07.2 Series Operation, Assembly And Commissioning Instructions

Multi-turn actuators
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Multi-turn actuators
SAEx 07.2
SAEx 16.2
SAREx 07.2
SAREx 16.2
Control unit - electromechanical
with actuator controls
ACExC 01.2 Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly and commissioning

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  • Page 1 Multi-turn actuators SAEx 07.2 SAEx 16.2 SAREx 07.2 SAREx 16.2 Control unit - electromechanical with actuator controls ACExC 01.2 Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting) of actuator controls ACExC 01.2 Modbus Manual (Fieldbus device integration) of actuator controls ACExC 01.2 Modbus Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 8.1. Indications during commissioning 8.2. Indications in the display 8.2.1. Feedback signals from actuator and valve 8.2.2. Status indications according to AUMA classification 8.2.3. Status indications according to NAMUR recommendation 8.3. Indication lights of local controls 8.4. Optional indications 8.4.1.
  • Page 4 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Table of contents ACExC 01.2 Intrusive Modbus RTU 10.5.1. End position CLOSED (black section): set 10.5.2. End position OPEN (white section): set 10.6. Intermediate positions: set 10.6.1. Running direction CLOSE (black section): set 10.6.2.

  • Page 5: Safety Instructions

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives, Standards/directives guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.

  • Page 6: Range Of Application

    1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.

  • Page 7: Warnings And Notes

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

  • Page 8: Short Description

    App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
  • Page 9 The AUMA Cloud is the driving element of the digital AUMA world, acting as interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 10: Name Plate

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Name plate ACExC 01.2 Intrusive Modbus RTU Name plate Figure 4: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Explosion protection approval plate Additional plate, e.g.
  • Page 11 Figure 6: Actuator controls name plate (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 7: Motor name plate (example) (= manufacturer logo);...
  • Page 12 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Name plate ACExC 01.2 Intrusive Modbus RTU Approval plate in explosion-proof version Figure 8: Approval plates in explosion-proof version (examples) Ex symbol, CE mark, number of test authority Ex certificate (number) Classification: Electrical gas explosion protection Electrical dust explosion protection...
  • Page 13 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.

  • Page 14: Transport And Storage

    Weight approx. [kg] AUMA Ex plug/socket connector with screw-type terminals (KT) AUMA Ex plug/socket connector with screw-type terminals (KP) AUMA Ex plug/socket connector with terminal blocks (KES), increased safety Ex e AUMA Ex plug/socket connector with terminal blocks (KES), 16.5...
  • Page 15 SAREx 16.2 ADX... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 8: Weights of multi-turn actuators SAEx 07.2...

  • Page 16: Storage

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Transport and storage ACExC 01.2 Intrusive Modbus RTU Table 9: Weights for output drive type Type designation Flange size [kg] A 07.2 A 10.2 A 14.2 A 16.2 11.7 Table 10: Weights for output drive type Type designation...

  • Page 17: Assembly

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Assembly Assembly 5.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 18: Overview Of Output Drive Types

    [3]. Output drive type A can withstand thrusts. To adapt the actuators to available output drive types A with flanges F10 and F14 (year of manufacture 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.

  • Page 19: 5.3.2.1. Multi-Turn Actuator With Output Drive Type A: Mount

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2]. Figure 13: Multi-turn actuator with output drive type A Multi-turn actuator Output drive type A, from left to right:...
  • Page 20 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Modbus RTU Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 15: The flanges are flush with each other if properly engaged. Adjust multi-turn actuator until alignment of the fixing holes.

  • Page 21: 5.3.2.2. Stem Nut For Output Drive Type A: Finish Machining

    This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 17: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 22: Output Drive Types B/C/D And E

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Modbus RTU 5.3.3. Output drive types B/C/D and E Figure 18: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) Gearbox/valve shaft Connection between hollow shaft and valve or gearbox via output drive sleeve fixed Short description...

  • Page 23: 5.3.3.1. Multi-Turn Actuator With Output Drive Type B: Mount

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 19: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together. Procedure Check if output drive of multi-turn actuator [1] matches the output drive of valve/gearbox or valve/gearbox valve shaft [2/3].

  • Page 24: Accessories For Assembly

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Modbus RTU 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 20: Assembly of the stem protection tube Protective cap for stem protection tube (fitted) [1]* Option: Protective cap made of steel (screwed) Stem protection tube...

  • Page 25: Electrical Connection

    The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks The actuators are suitable for use in TN and TT networks with directly grounded star point for nominal voltages up to maximum 690 V AC.
  • Page 26 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (IA) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.

  • Page 27: Overview Of Auma Electrical Connections

    Max. cable length between actuators Max. possible cable length of redund- (without repeater) ant loop 115.2 1,200 m Approx. 290 km 6.2. Overview of AUMA electrical connections The section below provides an overview of the different electrical connections described in the chapters to follow.

  • Page 28: Kt/Km Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU Table 20: Versions of the AUMA plug/socket connector Electrical con- Figure Properties For description nection and assembly refer to chapter Plug-in integral terminal connection ➭...

  • Page 29: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection KM version with additional support terminals (terminal blocks) via terminal carrier. When using solid fieldbus cables in line topology, imperatively use support terminals. Both versions (KT and KM) are available with terminal compartment in protection type Ex e (increased safety) as well as in protection type Ex d (flameproof enclosure) (refer to Ex marking on name plate).

  • Page 30: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU Procedure Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury. Disconnect device from the mains before opening. Loosen screws [2] and remove cover [1].
  • Page 31 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection Connect cables according to order-related wiring diagram. Figure 26: Connect cables to terminal carrier Fitting control cables into spring clamp terminals Tightening power terminals For service purposes, each spring clamp terminal is equipped with a test contact Information located above the numbering.
  • Page 32 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.

  • Page 33: Fieldbus Cables: Connect

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection 6.3.3. Fieldbus cables: connect 6.3.3.1. Feldbusanschluss bei Linientopologie Figure 28: Linientopologie □ Kanal 1: weitere Feldbusteilnehmer folgen ▣ Kanal 2 (nur bei Redundanz): weitere Feldbusteilnehmer folgen letzter Feldbusteilnehmer ■...
  • Page 34 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU Anschluss mit Stützpunktklemmen bei Linientopologie Bei Verwendung von starren Leitungen (eindrähtig oder mehrdrähtig) müssen zusätzliche Stützpunktklemmen verwendet werden. Die Stützpunktklemmen (Reihenklemmen) sind über dem Klemmenblock montiert. Figure 31: Klemmenbelegung Stützpunktklemmen: Kanal 1 (1A/1B) [XK] Klemmenbezeichnung nach Schaltplan (Kundenanschluss): □...

  • Page 35: 6.3.3.2. Feldbusanschluss Bei Ringtopologie

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection 6.3.3.2. Feldbusanschluss bei Ringtopologie Figure 33: Ringtopologie □ Channel 1 ▣ Channel 2 letzter Feldbusteilnehmer ■ Fieldbus cable from previous device (input) Fieldbus cable to next device (output) Information For loop topology, automatic termination is performed once the actuator controls...

  • Page 36: Terminal Compartment: Close

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU Figure 35: Klemmenbelegung Stützpunktklemmen (2-kanalig) [XK] Klemmenbezeichnung nach Schaltplan (Kundenanschluss) □ Channel 1 ▣ Channel 2 Fieldbus cable from previous device (input via channel 1) Fieldbus cable to next device (input via channel 2) 6.3.4.

  • Page 37: Kp/Kph Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection Fit cover [1] and fasten screws [2] evenly crosswise. For design in flameproof enclosure (Ex d): Flameproof enclosure, danger of explosion! Risk of death or serious injury. Handle cover and housing parts with care.

  • Page 38: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU Technical data Table 23: KP/KPH electrical connection Power contacts Control contacts No. of contacts max. 3 + protective earth conduct- 38 pins/sockets + protective earth con- or (PE) ductor (PE) Designations...

  • Page 39: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection Loosen screws [2] and remove cover [1]. How to proceed Insert cable glands suitable for connecting cables. Seal unused cable entries with approved plugs suitable for the required protec- tion type.

  • Page 40: Fieldbus Cables: Connect

    I or II) □ Channel 1: Further fieldbus devices will follow (standard) ▣ Channel 2: Further fieldbus devices will follow (AUMA redundancy I or II only) Last fieldbus device ■ Fieldbus cable from previous device (input) Fieldbus cable to next device (output)

  • Page 41: Terminal Compartment: Close

    2.1 Connect termination resistor for channel 1 through linking the terminals 31 - 33 and 32 - 34 (standard) 2.2 For AUMA redundancy I or II: Connect termination resistor for channel 2 through linking the terminals 35 - 37 and 36 - 38.

  • Page 42: Kes Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU 6.5. KES electrical connection Figure 44: KES electrical connection Terminal blocks Connection frame KES plug-in electrical connection with terminal blocks for power and control contacts. Short description Cable entry via the connection frame.

  • Page 43: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection 6.5.1. Terminal compartment: open Figure 45: Open terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs Cable gland (example) Connection frame Electric shock due to presence of hazardous voltage!

  • Page 44: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Modbus RTU 6.5.2. Cable connection Table 26: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U, V, W) max.

  • Page 45: Fieldbus Cables: Connect

    I or II) □ Channel 1: Further fieldbus devices will follow (standard) ▣ Channel 2: Further fieldbus devices will follow (AUMA redundancy I or II only) Last fieldbus device ■ Fieldbus cable from previous device (input) Fieldbus cable to next device (output)

  • Page 46: Terminal Compartment: Close

    2.1 Connect termination resistor for channel 1 through linking the terminals 31 - 33 and 32 - 34 (standard) 2.2 For AUMA redundancy I or II: Connect termination resistor for channel 2 through linking the terminals 35 - 37 and 36 - 38.

  • Page 47: External Earth Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection 6.6. External earth connection Figure 51: Earth connection for multi-turn actuator Figure 52: Earth connection for wall bracket External earth connection (U-bracket) for connection to equipotential compensation. Application Table 27: Terminal cross sections and earth connection tightening torques...

  • Page 48: Accessories For Electrical Connection

    Versions with potentiometer in the actuator are not suitable. We recommend using an AUMA “LSW” cable set . If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct...

  • Page 49: Parking Frame

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Electrical connection 6.7.2. Parking frame Figure 54: PAFEx 01.1 parking frame Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 50: Operation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive Modbus RTU Operation 7.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 51: Motor Operation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Operation Figure 56: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 7.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 52: Actuator Operation From Remote

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive Modbus RTU Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 53: Menu Layout And Navigation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Operation Figure 58: [1 4] Push buttons or navigation support Selector switch Display Table 29: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display...

  • Page 54: User Level, Password

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive Modbus RTU Figure 60: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 55: Password Entry

    Default factory password: 0000 Service (5) Service staff Change configuration settings AUMA (6) AUMA administrator Unauthorised access is made easier due to insecure password! We urgently recommend changing the password during initial commissioning. 7.4.1.

  • Page 56: Timeout For Incorrect Password Entry

    A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 57 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Operation The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Up ▲...

  • Page 58: Indications

    If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication. 8.2. Indications in the display Menus and functions depend on the actuator controls firmware version! Should menus or functions be unavailable, please contact the AUMA Service.

  • Page 59: Feedback Signals From Actuator And Valve

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Indications The status bar (first row in the display) indicates the operation mode [1], the presence Status bar of an error [2] and the ID number [3] of the current display indication. Figure 68: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings)
  • Page 60 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive Modbus RTU Operation commands (S0003) The display S0003 indicates: active operation commands, like e.g.: Operation in direction CLOSE or in direc- tion OPEN the actual value E2 as bar graph indication and as value between 0 and 100 for setpoint control (positioner): setpoint E1 for stepping mode or for intermediate positions with operation profile: pivot points and operation behaviour of pivot points...

  • Page 61: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 62: Status Indications According To Namur Recommendation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive Modbus RTU Figure 77: Fault For further information, please also refer to <Corrective action>. 8.2.3. Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.

  • Page 63: Indication Lights Of Local Controls

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Indications Figure 80: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.

  • Page 64: Optional Indications

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive Modbus RTU Indication light 2 = Torque fault CLOSE Indication light 3 = Thermal fault Indication light 4 = Torque fault OPEN Indicat. light 5 (right) = End p. OPEN, blink Signal interm.

  • Page 65: Signals (Output Signals)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Signals (output signals) Signals (output signals) 9.1. Status signals via output contacts (digital outputs) Output contacts are only available if a parallel interface is provided in addition to the Conditions fieldbus interface.

  • Page 66: Commissioning (Basic Settings)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Modbus RTU Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 67: Fieldbus Address (Slave Address), Baud Rate, Parity And Monitoring Time: Set

    Parity/stop bit = Even, 1 stop bit Monitoring time = 15 seconds Information Parameter MD2 slave address is only available if AUMA redundancy I (option) is available. For further settings and information e.g. on redundancy, refer to Manual (Device integration).

  • Page 68: Torque Switching: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Modbus RTU Loosen screws [2] and remove cover [1] from the switch compartment. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.

  • Page 69: Limit Switching: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Commissioning (basic settings) Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example: Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction CLOSE White torque switching head set to approx.

  • Page 70: Intermediate Positions: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Modbus RTU Turn handwheel counterclockwise until valve is open. Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...

  • Page 71: Running Direction Open (White Section): Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Commissioning (basic settings) As soon as the pointer [2] moves to mark [3]: Stop turning and release setting spindle. The intermediate position setting in running direction CLOSE is complete. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

  • Page 72: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Modbus RTU Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For mechanical position indication via indicator mark: (not self-adjust- ing) The direction of rotation is correct if the actuator operation in direction CLOSE and the symbols ( / ) turn counterclockwise:...

  • Page 73: Limit Switching: Check

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Commissioning (basic settings) Switch on actuator in direction CLOSE and observe direction of rotation at hollow shaft [3] or stem [5]: The direction of rotation is correct if the actuator moves in direction CLOSE and the hollow shaft in clockwise direction, or the stem moves downward.
  • Page 74 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Modbus RTU Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Figure 89: Flameproof enclosure, danger of explosion! Risk of death or serious injury.

  • Page 75: Commissioning (Optional Equipment Settings)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Commissioning (optional equipment settings) Commissioning (optional equipment settings) 11.1. EWG 01.1 electronic position transmitter EWG 01.1 electronic position transmitter signals the remote position or the valve position.

  • Page 76: Measuring Range: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (optional equipment settings) ACExC 01.2 Intrusive Modbus RTU Table 33: Short overview on push button functions Push but- Function tons [S1] + [S2] → press simultaneously for 5 s: Activate setting mode [S1] →...

  • Page 77: Current Values : Adjust

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Commissioning (optional equipment settings) Perform setting in the second end position following the same steps. Approach both end positions again to check the setting. If the measuring range cannot be set: Refer to <Faults during commissioning>.

  • Page 78: Potentiometer: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (optional equipment settings) ACExC 01.2 Intrusive Modbus RTU Figure 91: View on control unit Potentiometer 11.2.1. Potentiometer: set Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not always covered.

  • Page 79: Measuring Range: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Commissioning (optional equipment settings) Figure 92: View on control unit when switch compartment is open Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA) Measuring point (+) 0/4 20 mA Measuring point ( ) 0/4...
  • Page 80 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (optional equipment settings) ACExC 01.2 Intrusive Modbus RTU Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.

  • Page 81: Corrective Action

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Corrective action Corrective action 12.1. Faults during commissioning Table 36: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 82 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive Modbus RTU Table 37: Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual played.
  • Page 83 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Corrective action Warnings and Out of specification Indication on display Description/cause Remedy Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring. Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
  • Page 84 For a description of the individual signals, refer to Manual (Operation and setting). Internal error Collective signal 14: AUMA service Internal error has occurred. Details to display a list of indi- Press push button vidual indications. For a description of the individual signals, refer to Manual (Operation and setting).
  • Page 85 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 86: Fuses

    12.3.1. Fuses within the actuator controls F1/F2 Table 41: Primary fuses F1/F2 (for power supply unit) G fuse F1/F2 AUMA art. no. Size 6.3 x 32 mm Reversing contactors 1 A T; 500 V K002.277 Power supply ≤ 500 V Reversing contactors 2 A FF;...

  • Page 87: Fuse Replacement

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Corrective action 12.3.2. Fuse replacement 12.3.2.1. Replace fuses F1/F2 Information: Only valid for version with electrical connection of KES type, KT type or KL type Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.

  • Page 88: Motor Protection (Thermal Monitoring)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive Modbus RTU To replace defective fuses: Carefully loosen power supply unit [3] and pull out. (The fuses are on the equipped part of the power supply board.) Cable damage due to pinching! Risk of functional failures.

  • Page 89: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 90: Disconnection From The Mains

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Servicing and maintenance ACExC 01.2 Intrusive Modbus RTU 13.2. Disconnection from the mains If the device must be dismantled, e.g. for service purposes, it can be isolated from the mains without having to remove the wiring at the electrical connection. 13.2.1.

  • Page 91: Disconnection From The Mains With Kp/Kph And Kes Electrical Connection

    Loosen the screws [2]. Remove electrical connection. Cover [1] and plug-in type frame [4] or connection frame [5] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces of plug/socket connector and housing.

  • Page 92: Maintenance

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
  • Page 93 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Servicing and maintenance Electronic scrap Various metals Plastic materials Greases and oils The following generally applies: Greases and oils are hazardous to water and must not be released into the environment.

  • Page 94: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators Features and functions...
  • Page 95 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Technical data Features and functions Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz) NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz) Multi-turn actuators are self-locking if the valve position cannot be changed from standstill while torque acts upon the output drive.
  • Page 96 Pollution degree 4 (when closed), pollution degree 2 (internal) 60664-1 Vibration resistance according to 2 g, 10 to 200 Hz (AUMA NORM), 1 g, 10 to 200 Hz (for actuators with AMExC or ACExC actuator IEC 60068-2-6 controls) Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.

  • Page 97: Technical Data Actuator Controls

    The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units. For the assignment of AUMA power classes, please refer to electrical data on actuator. Control and feedback signals...
  • Page 98 (Not possible in combination with PTC tripping device) Redundancy (option) Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II Redundant loop topology in combination with SIMA Master Station Max. number of actuators equipped with controls per redundant loop: 247 units.
  • Page 99 Optical budget: Multi-mode: 8.0 dB for 62.5 µm/4.0 dB for 50 µm Wave length: 850 nm FO coupler by Bartec required at DCS, reference addresses: AUMA or www.bartec.de Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
  • Page 100 Protection of the actuator and control electronics against overvoltages on the fieldbus cables of up to 4 Electrical connection Standard: AUMA Ex plug/socket connector with screw-type terminals (KP), max. 38 control terminals / max. supply voltage 525 V AC Options:...
  • Page 101 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Technical data General data of the Modbus RTU interface Number of devices 32 devices in each segment without repeater, with repeaters expandable to 247 Fieldbus access Polling between master and slaves (query response) Supported Modbus functions (ser-...

  • Page 102: Tightening Torques For Screws

    EN 60529 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

  • Page 103: Spare Parts

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Spare parts Spare parts 15.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 KT/KM...
  • Page 104 ACExC 01.2 Intrusive Modbus RTU Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 105: Actuator Controls Acexc 01.2 Kt/Km

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Spare parts 15.2. Actuator controls ACExC 01.2 KT/KM...
  • Page 106 ACExC 01.2 Intrusive Modbus RTU Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 107: Actuator Controls Acexc 01.2 Kp/Kph

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Spare parts 15.3. Actuator controls ACExC 01.2 KP/KPH...
  • Page 108 ACExC 01.2 Intrusive Modbus RTU Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 109: Actuator Controls Aumatic Acexc 01.2 Kes

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Spare parts 15.4. Actuator controls AUMATIC ACExC 01.2 KES...
  • Page 110 ACExC 01.2 Intrusive Modbus RTU Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 111 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU...
  • Page 112 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU...

  • Page 113: Index

    Analogue signals Applications Failure - indication on display Approval plate Fault Assembly Fault - indication on display Assistant App Fieldbus address AUMA Assistant App 9, 13 Fieldbus cable AUMA Cloud Fieldbus cables 33, 40, 45 Flange size 12, 12 Frequency range...
  • Page 114 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Index ACExC 01.2 Intrusive Modbus RTU Language in the display Parity LED end position signalling Parking frame LEDs (indication lights) Password Lifetime Password change Limit switching 69, 73 Password entry Line topology 33, 40, 45 Pollution degree...
  • Page 115 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Modbus RTU Index Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wire diameter (fieldbus cable) Screw plugs Wiring diagram 13, 25 Self-retaining Serial number...
  • Page 116 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y005.377/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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