ETC PENKO SGM800 Manual
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ETC PENKO SGM800 Manual

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PENKO Engineering B.V.
Your Partner for Fully Engineered
Factory Solutions
Manual:
SGM800 Digitizer

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Summary of Contents for ETC PENKO SGM800

  • Page 1 PENKO Engineering B.V. Your Partner for Fully Engineered Factory Solutions Manual: SGM800 Digitizer...
  • Page 2 IMPORTANT SAFETY INFORMATION READ THIS PAGE FIRST! Penko Engineering manufactures and tests • Inform and educate your personnel about its products to meet all applicable national the correct installation, operation, and and international standards. It is vital that maintenance procedures for this product. this instrument is correctly installed, used, •...
  • Page 3 Proper relay use and configuration is the responsibility of the user. Do not operate this instrument without the front cover being secured. Refer any installation, operation or servicing issues to qualified personnel. WWW.PENKO.COM Penko is an ETC Company e-mail: info@penko.com...

  • Page 4: Table Of Contents

    Table of Contents FIRST USE OF INDICATOR ..................11 ....................11 NDICATION OF ISPLAY ..................12 XPLANATION OF FRONT KEYS ............. 13 ULTIPLE ANGE AND ULTI NTERVAL MODES - ................15 ONFIGURATION MENU STRUCTURE .................. 16 ISPLAY INDICATION AT STARTUP - ....................
  • Page 5 This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc. DC POWER Analogue output (option) SUPPLY Inputs 18-32Vdc Input 1=5khz 18-28Vdc 6-Wire load cell Outputs 25V/0.5A AC/DC connection Vexc=5Vdc Local bus To PC Config software...
  • Page 6 This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc. DC POWER Analogue output (option) SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc Local bus To PC Config software The shields of all connected interfaces must be earthed to a reference point, e.g.
  • Page 7 This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc. DC POWER Analogue output (option) SUPPLY Inputs 18-32Vdc Input 1=5khz 18-28Vdc 6-Wire load cell Outputs 25V/0.5A AC/DC connection Vexc=5Vdc Local bus Ethernet To PC...
  • Page 8 This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc. DC POWER Analogue output (option) SUPPLY Inputs 18-32Vdc Input 1=5khz 18-28Vdc 6-Wire load cell Outputs 25V/0.5A AC/DC connection Vexc=5Vdc Local bus Profibus DP To PC...
  • Page 9 This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc. DC POWER Analogue output (option) SUPPLY Inputs 18-32Vdc Input 1=5khz 18-28Vdc 6-Wire load cell Outputs 25V/0.5A AC/DC connection Vexc=5Vdc Local bus Serial To PC...
  • Page 10 This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc. DC POWER Analogue output (option) SUPPLY Inputs 18-32Vdc Input 1=5khz 18-28Vdc 6-Wire load cell Outputs 25V/0.5A AC/DC connection Vexc=5Vdc Local bus Profinet port 2 Profinet port 1...

  • Page 11: First Use Of Indicator

    MANUAL SGM800 1 First use of indicator Indication of Display With cover closed 1. Weigher stable 4. Output active 1-4 2. Zero active 5. Weigher value 3. Tare active 6. Profinet BUS state With cover opened 1. key 1 press <2sec.= 2.

  • Page 12: Explanation Of Front Keys

    MANUAL SGM800 Explanation of front keys All keys have different functions depending if you are in weighing or menu mode. Pressing key 1 “short”. In Weighing mode: create a new zero level. In Menu mode: increase value by 1 or move up in menu. Pressing key 1 “long”.

  • Page 13: Multiple Range And Multi-Interval Modes

    MANUAL SGM800 Multiple Range and Multi-Interval modes There are three parameters in the configuration software (see paragraph 1.8 PI Mach II software) to modify the behavior from Multiple Range and Multi-Interval. The three parameters are listed in the table below. Parameter Value(s) Range...
  • Page 14 MANUAL SGM800 1.3.1 Normal Operation To use the instrument in normal operation, without multiple-range or multi-Interval, set the range to 0 parts. 1.3.2 Multiple-Range With these settings the weight indicator swithches to a lower display resolution depending on the GROSS weight on the scale. The multi-range mode can be enabled by setting the mode to “Multiple-Range”...

  • Page 15: Configuration Menu Structure

    MANUAL SGM800 Configuration menu structure- - - - Fun setpoint function settings (not for SGM810 or controller) - - - ACn setpoint action settings (not for SGM810 or controller) - - - dAC Analog output settings - - - 485 Local bus communication settings (RS485) - - - Eth Ethernet settings (SGM820 only)

  • Page 16: Display Indication At Startup

    MANUAL SGM800 Display indication at startup Turn the indicator on by connecting it to the power supply. A series of display will appear: Display test. All LED will turn on to confirm that the device display is functioning correctly. Model Name. This shows the model name of the device (in this case a SGM820 Ethernet).

  • Page 17: Weigher Settings

    MANUAL SGM800 Weigher settings- Set up the correct indicator setting (step size and decimal point position). Turn the indicator on by connecting it to the power supply. Press key 3 for >2 sec. to get in to Configuration Menu. (In SGM810 or controller) Go to the Indicator parameters pressing key 1 <2 sec.
  • Page 18 MANUAL SGM800 Display step size Press key 1 <2 sec. untill you see Ind 5 and press key 2 <2 sec. Use Ind 5 to set the display step size. The step size defines the scaled parts of the weight value. The display value will be rounded off to the nearest value with a valid step size.
  • Page 19 MANUAL SGM800 Press key 1 to define the point position and confirm by pressing key 3 for >2 sec. Left Right Confirm Done successfully, the following screen is visible: Press key 3 <2 sec to go back to Configuration Menu. Press key 3 <2 sec to go back to main weigher display.

  • Page 20: Calibration

    MANUAL SGM800 Calibration Press key 3 for >2sec. to get in to Configuration Menu. (In SGM810 or controller) Go to the Calibration parameters by pressing key 1 <2 sec. until you see - - - CAL Check and delete calibration points. To enter the Calibration settings, press key 2 <2 sec.
  • Page 21 MANUAL SGM800 When a number is shown, the deletion of one calibration point is completed and more points need to be deleted. Press key 3 >3 sec to do so. >3 sec. When all calibration points are deleted, the following screen is visible: Entering new calibration points.
  • Page 22 MANUAL SGM800 The indicator now shows CP2 to calibrate the gain point (CP2). And will automatically jump to: Use key 1 and key 2 to enter the reference value. Key 1 is used for changing the number (1-9), key 2 is used for changing the position of the cursor. Load the weigher with the reference value and press key 3 >2 sec.

  • Page 23: Pi Mach Ii Software

    MANUAL SGM800 PI Mach II software The SGM can also be configured for first use by using PI mach II software. Download Penko Suite from the PENKO website (http://www.penko.com/db/ downloads/) and install Penko Suite. The following items will be installed: *Pi Mach II Program Interface to configure all Penko devices *Job Manager XE...
  • Page 24 MANUAL SGM800 The following screen appears: In the Usb tab sheet click Discover, select the SGM800 Digitizer and click OK. If this doesn’t work, make sure other USB devices like mobile phones are disconnected from the PC. In case of Windows 8, a USB driver manual is available in the Penko Suite. In the communication setup it’s also possible to connect the SGM820 through Ethernet.
  • Page 25 Use step 1 to set the Weigher Parameters: The settings you can make are: Unit: set the weigher unit (kg, lbs, T, etc.) this will be shown in PI. Decimal point: Set the decimal point to show the correct weigher value. Step: Choose between 1, 2, 5, 10, 20, 50, 100, 200, 500 Maxload: Set maximum load to prevent overload by the user.
  • Page 26 MANUAL SGM800 Use step 2 to select the type of indicator: Set the type of weighing the SGM will be used for. This will automatically set the most common filter settings to get a stable weigher signal. The options are: Unknown, Standard indicator, Fast indicator, Silo, Platform, Belt slow, Belt fast, Filling slow, Filling fast, Checkweigher slow or Checkweigher fast.
  • Page 27 MANUAL SGM800 Use step 4 to set the communication (different for every type): SGM820 (Ethernet): Here you can set: Name: here you can give the SGM820a name. Example “ platform 1” . Address: set the IP-address for the SGM820. Mask: set the subnetmask for the SGM820. Gateway: set the Gateway for the SGM820.
  • Page 28 MANUAL SGM800 SGM840 (PROFIBUS): Here you can set: Address: Set the Profibus address of the SGM840 Format: Set the format of the values sent over Profibus (Integer or Floating Point)
  • Page 29 MANUAL SGM800 SGM850 (Serial): Here you can set (for both RS232 and RS422): Protocol: Set the Protocol that is used on the serial port. Options are: None, Printerm ASCII, NPV Slave, Modbus RTU, Modbus ASCII. Address: set the address of the SGM850 on the communication bus. Stopbits: set the stopbits of the SGM850 on the communication bus.
  • Page 30 MANUAL SGM800 Use Done to finish the quick setup. Click End Quick setup: Click Enable Full setup to gain access to all settings (optional): The following tree is shown and gives access to all settings:...

  • Page 31: Main Menu

    MANUAL SGM800 2 Main Menu In the Main menu you can change the Setpoints (this option is not available in the SGM810 or controllers), display the TAC code and display the CAL code. Setpoints. (this option is not available in the SGM810) The SGM800 has four outputs that can swithch on/off on different levels.
  • Page 32 MANUAL SGM800 When done with changing the setpoints press key 3 <2 sec to go back to the main weigher display TAC code (Traceable Access Code). The SGM800 has a TAC code inside. TAC code is number of times the indicator data is changed.
  • Page 33 MANUAL SGM800 CAL code (Calibration counter). The SGM800 has a CAL code inside. CAL code is the number of times the calibration is changed. When an indicator gets certified this number will be written on the device and is used by the controlling agency to see if the settings aren’t changed after sealing. To check out the CAL code Press key 3 <2 sec.

  • Page 34: Configuration Menu

    MANUAL SGM800 Configuration Menu Press button 3 >2 sec to enter the Configuration Menu. In the Configuration Menu the following options are available: - - - Fun setpoint function settings (not for SGM810 or controller) - - - ACn setpoint action settings (not for SGM810 or controller) - - - Fun setpoint function settings (not for SGM810) - - - dAC...
  • Page 35 MANUAL SGM800 2.1.1 Menu -Fun- setpoint function settings (not for SGM810 or controller) Configure the weigher mode the outputs has to swithch on press key 2 <2 sec to enter the setpoint function settings menu. Select the output you want to configure pressing key 1 <2 sec. Fun 1= output 1, Fun 2= output 2, Fun 3= output 3 and Fun 4= output 4.
  • Page 36 MANUAL SGM800 2.1.2 Menu -ACn- ACn setpoint action settings (not for SGM810 or controller) To set the hysteresis for the outputs press key 2 <2 sec to enter the setpoint function settings menu. Select the output you want to configure pressing key 1 <2 sec. Acn 1= output 1, Acn 2= output 2, Acn 3= output 3 and Acn 4= output 4.
  • Page 37 MANUAL SGM800 Positive hysteresis Negative hysteresis...
  • Page 38 MANUAL SGM800 2.1.3 Menu -dAC- dAC Analog output settings In this menu, all analog output parameters can be set (only for SGM810 or when the analog output option is installed) options are: dAC 1 Set analog output to minimum level dAC 2 Set analog output to maximum level dAC 3...
  • Page 39 MANUAL SGM800 In dAC 2 you can set the analog output to its maximum level for testing purpose. Press key 2 <2 sec to set the analog output to maximum. Press key 3 <2 sec to go back. The following screen is visible: In dAC 3 you can set the analog output to a level you want for testing purpose.
  • Page 40 MANUAL SGM800 The options are: Weigher 10 Weigher x 10 Fast gross 11 Fast gross x 10 Fast net 12 Fast Net x 10 Display Gross 13 Display Gross x 10 Display Net 14 Display Net x 10 Tare 15 Tare x 10 Peak 16 Peak x 10 Valley...
  • Page 41 MANUAL SGM800 The following screen will be visible: In dAC 6 you set the weigher end value for the analog output. At this value the analog output stops with its maximum value. Press key 2 < 2sec. to enter dAC 6. Fill in the wanted end value using key 1 and key 2.
  • Page 42 MANUAL SGM800 When confirmed the following screen will be visible: 2.1.4 Menu -485- Local bus communication settings (RS485) In this menu, the communication address can be set for communication with multiple devices. Press key 2 <2 sec to enter the settings. The following screen will be visible: In 485 1 you set the address of the SGM800.
  • Page 43 MANUAL SGM800 2.1.5 Menu -Eth- Ethernet settings (SGM820 only) Protocols that can be used are Ethernet IP, Omron Fins and Modbus TCP. For protocol description please download PENKO Suite from www.penko.com In this menu, the communication settings can be set for the ethernet port. Options are: Adr 1 First three numbers of the IP address...
  • Page 44 MANUAL SGM800 Increase Decrease Left Right Confirm When confirmed the following screen will be visible: In Adr 2 you set the second three numbers of the IP address you want to give the SGM820 (example: 192.168.151.112). Use key 1 and key 2 to change the num- ber Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor.
  • Page 45 MANUAL SGM800 Increase Decrease Left Right Confirm When confirmed the following screen will be visible: In Sub 1 you set the first three numbers of the Subnet address you want to give the SGM820 (example: 255.255.255.000). Use key 1 and key 2 to change the number Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor.
  • Page 46 MANUAL SGM800 Confirm by pressing key 3 >2 sec. Increase Decrease Left Right Confirm Wen confirmed the following screen will be visible: In Sub 4 you set the fourth three numbers of the Subnet address you want to give the SGM820 (example: 255.255.255.000).
  • Page 47 MANUAL SGM800 In gAt 2 you set the second three numbers of the Gateway address you want to give the SGM820 (example: 192.168.001.001). Use key 1 and key 2 to change the number Key 1 is for changing the number (1-9), key 2 is for changing the po- sition of the cursor. Confirm by pressing key 3 >2 sec.
  • Page 48 MANUAL SGM800 When confirmed the following screen will be visible: Starting at firmware version 1.5.0.9.0.1 the PENKO ASCII protocol is available over TCP at port 23.
  • Page 49 MANUAL SGM800 2.1.6 Menu –Pb- Profibus settings (SGM840 only) For GSD file and protocol description please download PENKO Suite from www.penko.com. In this menu, the communication settings can be set for profibus. Options are: Pb 1 Profibus address Pb 2 Value mode Press key 2 <2 sec to enter the profibus settings.
  • Page 50 MANUAL SGM800 In Pb 2 you set the profibus Value mode. The profibus value can be shown as Integer (direct value without decimal point) or as Floating Point (real value with decimal point). Press key 2 <2 sec. to change the mode. The options are: Pb2 FL Floating point Pb2 In Integer...
  • Page 51 MANUAL SGM800 2.1.7 Menu –232- 232 RS232 Port settings (SGM850 only) In this menu, the communication settings can be set for RS232 communication. Options are: 232 1 Protocol 232 2 Address 232 3 Stopbits 232 4 Parity 232 5 Baudrate 232 6 Indicator Press key 2 <2 sec to enter the RS232 port settings.
  • Page 52 MANUAL SGM800 In 232 2 you set the RS232 address of the SGM850. Press key 2 <2 sec. to enter 232 2 Set the address using key 1 and key 2 confirm by pressing key 3 >2 sec. (options are: 0-255). Increase Decrease Left Right...
  • Page 53 MANUAL SGM800 In 232 4 you set the RS232 Parity of the SGM850. Press key 2 <2 sec. to enter 232 4 Set the Parity using key 1 and key 2 confirm by pressing key 3 >2 sec. (options are: 1= none, 2= odd, 3= even, 4= mark, 5=space). Increase Decrease Confirm When confirmed the following screen will be visible: In 232 5 you set the RS232 Baudrate of the SGM850.
  • Page 54 MANUAL SGM800 In 232 6 you set the RS232 ASCII Indicator of the SGM850. This setting only takes effect when using the ASCII protocol. Press key 2 <2 sec. to enter 232 6 Set the Indicator number that you want to send out over the RS232 port by using key 1 and key 2 confirm by pressing key 3 >2 sec.
  • Page 55 MANUAL SGM800 2.1.8 Menu –422- 422 RS422 Port settings (SGM850 only) In this menu, the communication settings can be set for RS422 communication. Options are: 422 1 Protocol 422 2 Address 422 3 Stopbits 422 4 Parity 422 5 Baudrate 422 6 Indicator Press key 2 <2 sec to enter the RS422 port settings.
  • Page 56 MANUAL SGM800 In 422 2 you set the RS422 address of the SGM850. Press key 2 <2 sec. to enter 422 2 Set the address using key 1 and key 2 confirm by pressing key 3 >2 sec. (options are: 0-255). Increase Decrease Left Right...
  • Page 57 MANUAL SGM800 When confirmed the following screen will be visible: In 422 5 you set the RS422 Baudrate of the SGM850. Press key 2 <2 sec. to en- ter 422 5. Set the speed of the protocol by using key 1 and key 2 confirm by pres- sing key 3 >2 sec. (options are: 1=1200, 2= 2400, 3= 4800, 4= 9600, 5= 19200, 6= 38400, 7= 57600, 8= 115200 kbps).
  • Page 58 MANUAL SGM800 2.1.9 Menu -Ind- Indicator settings In this menu, the Indicator settings can be set. Options are: Ind 1 Maximum display value Ind 2 No motion band Ind 3 Stable time Ind 4 Digital overall filter Ind 5 Display step size Ind 6 Decimal point position Ind 7...
  • Page 59 MANUAL SGM800 Use key 1 and 2 to change the value. Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor. Confirm by pressing key 3 for >2 sec. Increase Decrease Left Right Confirm The following screen is visible:...
  • Page 60 MANUAL SGM800 The following screen is visible: Use key 1 and 2 to change the value. Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor. Confirm by pressing key 3 for >2 sec. Increase Decrease Left Right Confirm...
  • Page 61 MANUAL SGM800 The following screen is visible: In Ind 5 you set the display step size. The step size defines the scaled parts of the weight value. The display value will be rounded off to the nearest value with a valid step size. To change the display step size press key 2 <...
  • Page 62 MANUAL SGM800 In Ind 6 you set the decimal point. The decimal point defines the point position of the weight value. To change the decimal point press key 2 < 2 sec. The following screen is visible: Press key 1 to define the point position and confirm by pressing key 3 for >2 sec. Left Right Confirm The following screen is visible:...
  • Page 63 MANUAL SGM800 Press key 1 to choose the display refreshment speed and confirm by pressing key 3 for >2 sec. Down Confirm The following screen is visible: In Ind 8 you set the operation mode of the SGM800. Set the operation mode of the unit to Industrial or Certified.
  • Page 64 MANUAL SGM800 In Ind 9 you set the sample rate of the indicator. The sample rate is the refresh- ment speed of the weigher signal. Options are: 10, 20, 25, 50, 100, 200, 400, 800, 1600 samples/sec. To change the sample rate press key 2 < 2 sec. The following screen is visible: Press key 1 to choose the sample rate and confirm by pressing key 3 for >2 sec.
  • Page 65 MANUAL SGM800 2.1.10 Menu -rng- 5.1 - - - rng Multi range/interval settings In this menu, the multi range/interval can be set. Options are: Rng 1 Number of display divisions Rng 2 Maximum auto range step size Rng 3 Auto range reset option Press key 2 <2 sec to enter the multi range/interval settings.
  • Page 66 MANUAL SGM800 Use key 1 and 2 to change the value. Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor. Confirm by pressing key 3 for >2 sec. Down Left Right Confirm The following screen is visible: In rng 2 you set the maximum auto range step size.
  • Page 67 MANUAL SGM800 Example Max Step: Displayed range Step size If the settings are: Step size = 1, Range = 100 and Max. Step = 50, 0-100 the table on the right shows the 100-200 accompanying step size with which the 200-500 weigher values reduces within the displayed ranges.
  • Page 68 MANUAL SGM800 2.1.11 Menu -FIL- - - FIL Filter settings In this menu, the filter settings can be set. The display filter will damp the weigher signal to the display to get a calm display view. Options are: FIL 1 Display filter band FIL 2 Display filter factor...
  • Page 69 MANUAL SGM800 In FIL 2 you can set the display filter factor. Set the strength of the filter. 0dB means no effect and –50 is the strongest damping. This parameter works together with FIL 1. Choose between -: 0dB, 1: -6dB, 2: -12dB, 3: -18dB, 4: -24dB, 5: -30dB, 6: -36dB, 7: -42dB and 8: -50dB.
  • Page 70 MANUAL SGM800 In FIL 4 you can set the number of the indicator shown in the display. Choose a number between 1 and 19. When using the FIL parameters use 4, 5, 12 or 13. The following screen is visible: The options are: Weigher 10 Weigher x 10...
  • Page 71 MANUAL SGM800 2.1.12 Menu -dSF- Digital filter settings In this menu, the digital filter settings can be set. This filter is a 2 order filter. The filter effects all signals up to and including the cutoff frequency. Options are: dSF 1 Filter type dSF 2 Cutoff frequency...
  • Page 72 MANUAL SGM800 The following screen is visible: In dSF 2 you can set the Cutoff frequency. Determines the range used for filtering the signal. Choose between oFF, 1.0Hz, 1.4Hz, 2.5Hz, 5.0Hz, 10.0Hz, 20.0Hz and 40Hz. Press key 2 <2 sec. to change the cutoff frequency range. The following screen is visible: Use key 1 change the cutoff frequency.
  • Page 73 MANUAL SGM800 2.1.13 Menu -PCL- Use key 1 and 2 to change the value. Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor. Confirm by pressing key 3 for >2 sec. Down Left Right...
  • Page 74 MANUAL SGM800 In PcL 1 you can set the polaritiy of the input range. Un=Unipolar mode the input range for load cells is –0.2 mV/V to + value set at Range. Bi=Bipolar mode the input range for load cells is –value set at Range to + value set at Range.Press key 2 <2 sec. To change the polaritity og the input range.
  • Page 75 MANUAL SGM800 In PcL 3 you can set the Input offset. Choose between choose a sample value between –50000 and 50000. Press key 2 <2 sec. to change the input offset The following screen is visible: Use key 1 and 2 to change the value. Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor.
  • Page 76 MANUAL SGM800 2.1.14 Menu -CAL- 5.2 - - - CAL Calibration settings In this menu, the Calibration settings can be set. Options are: CAL 1 Add calibration point CAL 2 Check weigher information CAL 3 Show/remove calibration points CAL 4 Deadload compensation CAL 5 Show CAL code...
  • Page 77 MANUAL SGM800 First calibrate the zero point (CP1). Make sure the weigher is unloaded and press key 3 >2 sec. The indicator now shows CP2 to calibrate the gain point (CP2). And will automatically jump to: Use key 1 and key 2 to enter the reference value. Key 1 is used for changing the number (1-9), key 2 is used for changing the position of the cursor.
  • Page 78 MANUAL SGM800 Use key 1 <2 sec. to toggle between the actual weight and the actual weight x10. Use key 2 <2 sec. to toggle between the actual weight and the ADC value. When finished press key 3< 2 sec. The following screen is visible: Use CAL 3 to check and delete all existing calibration points.
  • Page 79 MANUAL SGM800 When a number is shown, the deletion of one calibration point is completed and more points need to be deleted. Press key 3 >3 sec to do so. >3 sec. When all calibration points are deleted, the following screen is visible: In CAL 4 you can set a Deadload compensation.
  • Page 80 MANUAL SGM800 Normally, the deadload is zero, but it is possible to change the line position if there is weight on the scale. To do so, edit the actual weigh value to the new known value. When the new dead load is set the following screen is visible:...
  • Page 81 MANUAL SGM800 2.1.15 Menu -tCL- Theoretic calibration In this menu, the Theoretic calibration settings can be set. Here you can set a calibration without using a reference weight. For this you only need the specification sheets of the used loadcells. Options are: tCL 1 Maximum load loadcells tCL 2...
  • Page 82 MANUAL SGM800 Use key 1 and key 2 to enter the maximum load of the loadcell(s). Key 1 is used for changing the number (1-9), key 2 is used for changing the position of the cursor. And press key 3 >2 sec.to set the maximum load. Down Left Right...
  • Page 83 MANUAL SGM800 The following screen is visible: In tcL 3 you can set the loadcell sensitivity for loadcell 2. This information can be found on the datasheet delivered with the loadcell. Press key 2 <2 sec. to set the loadcell sensitivity.
  • Page 84 MANUAL SGM800 Use key 1 and key 2 to enter the sensitivity of loadcell 3. Key 1 is used for changing the number (1-9), key 2 is used for changing the position of the cursor. Sensitivity has to be filled in as 0.00000 mV/V. Press key 3 >2 sec. to set the sensitivity of the loadcell.
  • Page 85 MANUAL SGM800 2.1.16 Menu -gCL- gCL Geographic calibration In this menu, the Geographic calibration settings can be set. Here you can set a geographic information of the loadcells filled in al tCL. Options are: gCL 1 Origin latitude gCL 2 Origin elevation gCL 3 Location latitude...
  • Page 86 MANUAL SGM800 Down Left Right Confirm The following screen is visible: In gcL 2 you can set the origin elevation of the loadcell. This is the geographic elevation of where the loadcell is manufactured. Press key 2 <2 sec. to set the origin elevation.
  • Page 87 MANUAL SGM800 The following screen is visible: Use key 1 and key 2 to enter the location latitude of the loadcell(s). Key 1 is used for changing the number (1-9), key 2 is used for changing the position of the cursor. And press key 3 >2 sec.to set the location latitude.
  • Page 88 MANUAL SGM800 2.1.17 Menu -CLo- CLo Date and time configuration In Clock, you can set the internal date and time. Press key 2 <2 sec to enter Clock. The following screen is visible: Set the date. Use key 1 and key 2 to change the number Key 1 is for changing the number (1-9), key 2 is for changing the position of the cursor.
  • Page 89 MANUAL SGM800 2.1.18 Menu -rcl- Recall In Recall, you can reset all parameters back to factory settings. Press key 2 <2 sec to enter Recall. The following screen is visible. Press key 2 <2 sec. The following screen is visible. There are two recalls available.
  • Page 90 MANUAL SGM800 Starting at firmware version 1.6.0.9.0.3 a backup of the device configuration can be made within the device. A password is required for the backup. Contact PENKO for this password. The backup can only be made using Pi Mach II manage. Enter the password in the service code field.
  • Page 91 MANUAL SGM800 2.1.19 Menu -SoF- Firmware update In SoF, you can set the SGM800 in boot mode for software update. Press key 2 <2 sec to enter Boot mode. The following screen is visible: Press key 3 >2 sec to set the SGM800 in Boot mode.

  • Page 92: Firmware Update

    MANUAL SGM800 3 Firmware update Connect the SGM to the computer through USB. Start PI Mach II. Set communi- cation to USB. Start the Firmware Update Manager. Click Open and select the PIP file. Click Search For Devices and select the device with source “0”. Use double click or the arrow button to put the address in the Destination List and click...
  • Page 93 MANUAL SGM800 Go into the configuration menu by pressing key 3 >2 sec. The following screen will appear: Go to- - - SoF by pressing key 1 <2 sec until you see - - - SoF Press key 2 <2 sec to enter Boot mode. The following screen is visible: Press key 3 >2 sec to set the SGM800 in Boot mode.

  • Page 94: Event Log

    MANUAL SGM800 4 Event Log Event Log automatically records various system events like Software Updates and Calibrations. Event Logs can be viewed via Pi Mach II Manage: How you can connect your SGM800 to PI Mach II Manage is explained in chapter 3 of this manual.
  • Page 95 MANUAL SGM800 complete Event log memory.

  • Page 96: Alibi Memory

    MANUAL SGM800 5 Alibi Memory The SGM800 has a Alibi Memory function inside. This saves information about Dosed weight of the SGM800 MFL, checked weight of the SGM800 CHK and actual weigher value of the SGM800 Indicator. In the SGM800 Belt the Alibi Memory has no function. The Alibi memory can be viewed via Pi Mach II Manage: How you can connect your SGM800 to PI Mach II Manage is explained in chapter 3 of this manual.
  • Page 97 MANUAL SGM800 Enter the Alibi number at “Entry Number” and confirm with Enter or the Apply but- ton. The Alibi data is shown. It shows the weigher value that is saved with the time and date it is saved on. Events can only be printed with the SGM850 Serial.

  • Page 98: Sgm800 Controller Chk Alibi Memory

    MANUAL SGM800 SGM800 Controller CHK Alibi Memory In the SGM800 CHK the Alibi Memory can be enabled in the configuration. For more information about the configuration please check the SGM800 Check weigher manual supplement. To get the Alibi information enter the Alibi number at “Entry Number” and confirm with Enter or the Apply button.

  • Page 99: Sgm800 Controller Mfl Alibi Memory

    MANUAL SGM800 SGM800 Controller MFL Alibi Memory In the SGM800 MFL the Alibi Memory can be enabled in the configuration. For more information about the configuration please check the SGM800 Mono Filler manual supplement. To get the Alibi information enter the Alibi number at “Entry Number” and confirm with Enter or the Apply button.

  • Page 100: Error Codes

    MANUAL SGM800 6 Error Codes Error Code Description Solution 2001 Parameter error Invalid entry, choose a valid value Invalid entry, choose value within range 2005 Input value is not valid Wait for stable weigher signal and try 2101 Weigher not stable again Parameter exceeds maxload 2102...

  • Page 101: Weigher Error Codes

    MANUAL SGM800 Bad calibration 2119 Change calibration levels Weigher error Codes Error Code Description Solution CCCCCC No proper calibration available Check calibration setting Check loadcell UUUUUU Underflow Check platform construction Check loadcell OOOOOO Overflow Check platform construction Display overflow; ====== Exceed maximum display Reduce load on platform value (max.

  • Page 102: Profibus Protocol Description

    MANUAL SGM800 Profibus Protocol Description Note that the GSD Profibus file for the SGM840 Indicator differ from SGM840 controller GSD file. Use PSGM0E28.GSD This file is available in the Penko Suite. Inputs to PLC D word 32 bit Weight register word 16 bit Status byte 8 bit...

  • Page 103: Standard Factory Settings

    MANUAL SGM800 Standard Factory Settings Description Display Value Your setting Setpoint function Fun 1 Fun 2 Fun 3 Fun 4 Setpoint action Acn 1 000,010 Acn 2 000,010 Acn 3 000,010 Acn 4 000,010 Analog output dAC 4 dAC 5 000.000 dAC 6 010.000...
  • Page 104 MANUAL SGM800 Description Display Value Your setting Ethernet gAT 1 gAT 2 gAT 3 gAT 4 Indicator Ind 1 10.009 Ind 2 Ind 3 1.000 Ind 4 Ind 5 Ind 6 - - - . - - - Ind 7 Ind 8 Ind 9 1.60...
  • Page 105 MANUAL SGM800 Pre-calibration Pcl 1 Pcl 2 Pcl 3 Theoretic calibration tCL 1 10.000 tCL 2 0.000 tCL 3 0.000 tCL 4 0.000 tCL 5 0.000 Geographic calibration gCL 1 52.00 gCL 2 gCL 3 52.00 gCL 4...
  • Page 106 MANUAL SGM800 Appendix I Description Definition Weight filtered net weigher value that can react on mulit range/interval Fast Gross unfiltered gross weigher value Fast Net unfiltered net weigher value Display Gross filtered gross weigher value Display Net filtered net weigher value Tare tare value Peak...
  • Page 107 PENKO Distributor A complete overview you will find on: www.penko.com/Find-A-Dealer PENKO Engineering B.V. ▪ Schutterweg 35, NL 6718C Ede ▪ Tel +31 (0) 318525630 ▪ info@penko.com Web ▪ www.penko.com ▪ Copyright © 2014 ETC All rights reserved. 7600M1057-EN-R4 MANUAL SGM800.DOCX...

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