General; Fuel Line; Fuel Tank - BOMBARDIER RALLY 200 2003 Shop Manual

Section 04 FUEL SYSTEM
Subsection 02 (FUEL CIRCUIT)

GENERAL

Disconnect battery before working on fuel
system.
WARNING
Always disconnect battery exactly in the
specified order, BLACK (-) cable first. It is rec-
ommended to disconnect electrical connec-
tions prior to disconnecting fuel lines.
WARNING
When draining a fuel tank or whenever a fuel
line is disconnected, obstruct line with a hose
pincher (P/N 295 000 076) or equivalent de-
vice. Fuel is flammable and explosive under
certain conditions. Ensure work area is well
ventilated. Do not smoke or allow open flames
or sparks in the vicinity.
For installation, use the torque values and Loctite
products from the exploded view. Clean threads
before using Loctite when installing the screws.

FUEL LINE

WARNING
Whenever working on fuel system, always
verify for water or dust infiltration in reser-
voir. Replace any damaged, leaking or deteri-
orated fuel lines.
When replacing fuel line, be sure to use hoses as
available from Bombardier parts department. This
will ensure continued proper and safe operation.
WARNING
Use of improper fuel line could compromise
fuel system integrity.
04-02-2

FUEL TANK

Draining
Turn fuel valve no. 2 to the position OFF.
Disconnect fuel line from carburetor.
1. Fuel line
2. Carburetor
3. Fuel valve on OFF position
Place fuel line no. 4 in to an approved fuel contain-
er.
Turn fuel valve on RESERVE position to drain the
fuel tank.
NOTE: To accelerate fuel tank draining and ensure
complete draining, remove cap no. 5.
When the tank is empty, turn valve OFF.
Removal
Drain fuel tank.
Remove following items from body. Refer to BODY
for complete detailed procedure:
– seat
– console.
Unscrew the bolts no. 6 retaining fuel tank to
frame.
VMR2003_016_04_02A.FM