BOMBARDIER RALLY 200 2003 Shop Manual page 130

Section 03 ENGINE
Subsection 08 (CYLINDER AND HEAD)
Inspection
Rocker Arm
Inspect each rocker arm for cracks and scored friction
surfaces. If so, replace rocker arm assembly.
Check the rocker arm rollers for free movement,
wear and excessive radial play. Replace rocker
arm assembly if necessary.
1. Rocker arm (exhaust side)
2. Roller
A. Bore for rocker arm shaft
Measure rocker arm bore diameter. If diameter is out
of specification, change the rocker arm assembly.
ROCKER ARM BORE DIAMETER
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
Check adjustment screws for free movement,
cracks and/or excessive play.
03-08-8
10.036 mm (.3951 in)
10.050 mm (.3957 in)
10.060 mm (.3960 in)
1. Free movement of adjustment screw top
Rocker Arm Shaft
Check for scored friction surfaces, if so, replace parts.
Measure rocker arm shaft diameter.
A. Measure rocker arm shaft diameter here
ROCKER ARM SHAFT DIAMETER
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
Any area worn excessively will require parts
replacement.
10.015 mm (.3942 in)
10.006 mm (.3939 in)
9.950 mm (.3917 in)
VMR2003_012_03_08A.FM