BOMBARDIER RALLY 200 2003 Shop Manual page 110

Remove the RH footwell and the seat (refer to
BODY).
Lift up the fuel tank (refer to FUEL CIRCUIT).
Remove:
– starter no. 15 (refer to STARTER further)
– magneto housing cover no. 2
– screw no. 8 retaining rotor no. 9
TURN CLOCKWISE
– thrust washer no. 10.
Install bolt included with the magneto puller (P/N 529
035 748), then remove rotor.
1. Magneto puller bolt
2. Rotor
VMR2003_010_03_06A.FM
Subsection 06 (MAGNETO SYSTEM)
Remove:
– rotor no. 9 together with sprag clutch gear
no. 11,distance sleeve no. 4 and starter inter-
mediate gear no. 12
1. Rotor
2. Sprag clutch gear
3. Starter intermediate gear
4. Distance sleeve
– sprag clutch (refer to SPRAG CLUTCH further).
Inspection
Check woodruff key and keyway on the crankshaft
for wear or damages. Replace if necessary.
Installation
For installation, reverse the removal procedure.
However, pay attention to the following.
CAUTION: When installing the rotor, take care
that the taper is clean and free of grease.
Install the sprag clutch gear no. 11 in the housing
then, install the starter intermediate gear no. 12.
Put rotor in place that groove is aligned with woo-
druff key position on crankshaft.
Section 03 ENGINE
03-06-5