BOMBARDIER RALLY 200 2003 Shop Manual page 181

Mount clutch holding tool (P/N 529 035 864).
CAUTION: Both hooks on spring loaded levers
have to be engaged on outside diameter of driv-
en pulley fixed half.
1. Withdraw levers to install tool
2. Handle grip
3. Clutch holding tool
4. Clutch support
Disassemble nut, disengage the hooks of the le-
vers on clutch holding tool and slowly release tool.
WARNING
Centrifugal clutch is spring loaded.
Cleaning of Driven Pulley
When a dust deposit has to be removed use dry
cloth.
Clean pulley faces and shaft with fine steel wool
and dry cloth.
Use Bombardier pulley flange cleaner (P/N 413 711
809) to clean driven pulley.
Clean the CVT crankcase area from contamination.
WARNING
This procedure must be performed in a well-
ventilated area.
CAUTION: Avoid contact between cleaner and
oil seals because damage may occur.
Inspection
Nut
Measure nut no. 15 for wear on outside diameter
and replace if necessary.
VMR2003_015_03_11A.FM
1. Nut
A. Wearing diameter
NUT OUTSIDE DIAMETER
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
Centrifugal Clutch
Check levers on centrifugal clutch no. 18 for free
movement and lining wear.
NOTE: When lining thickness is getting less, higher
RPM is needed for centrifugal clutch engagement.
1. Lining thickness next to lever fixation
2. Lining thickness on lever end
3. Direction of lever movement
4. Centrifugal clutch ass'y
LINING THICKNESS
NEW NOMINAL
SERVICE LIMIT
Section 03 ENGINE
Subsection 11 (CVT)
16.980 mm (.6685 in)
16.991 mm (.6689 in)
16.880 mm (.6646 in)
2.50 mm to 4.50 mm
(.0984 in to .1772 in)
1.00 mm (.0394 in)
03-11-9