BOMBARDIER RALLY 200 2003 Shop Manual page 193

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1. Throttle cable
2. Valve piston
3. Carburetor cap
4. Carburetor spring
Pull cable out of carburetor.
Throttle Lever Side
Remove both screws on throttle housing.
Remove throttle cable.
Lubrication
The throttle cable must be lubricated with Bombardier
cable lubricant (P/N 293 600 041) only.
WARNING
Using another lubricant could cause sticking
or stiffness of throttle lever/cable.
To lubricate the throttle cable, remove cable from
throttle lever and from carburetor.
Install cable lubber (P/N 529 035 738) on cable.
Insert the needle of lubricant can on cable lubber
hole.
WARNING
Always wear eye protection and gloves when
lubricating cables.
NOTE: Place a rag around cable lubber to prevent
lubricant splash.
Put lubricant until it passes through the cable.
Place the cable in a vertical position during approx-
imately 15 minutes or until no lubricant flow out of
cable.
Reinstall and adjust cable, see below.
VMR2003_017_04_03A.FM
Section 04 FUEL SYSTEM
Subsection 03 (CARBURETOR )
Installation
For installation, reverse the removal procedure.
Adjustment
WARNING
Ensure the key is turned OFF, prior to perform
the throttle cable adjustment.
Slide rubber protector back to expose throttle ca-
ble adjuster.
Loosen lock nut then turn the adjuster to obtain
correct throttle lever free play.
NOTE: Measure throttle free play at the tip of
throttle lever.
Tighten lock nut and reinstall protector.
1. Throttle lever
2. Protector
3. Cable adjuster
4. Lock nut
A. 3 to 8 mm (1/8 to 5/16 in)
Tighten lock nut and reinstall protector.
04-03-5

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