BOMBARDIER RALLY 200 2003 Shop Manual page 79

Section 03 ENGINE
Subsection 03 (LEAK TEST)
Rotate crankshaft until piston is at TDC.
1. Cylinder bore axle (arrow middle of the timing gear bore)
2. Groove in the camshaft
3. Chain timing gear
4. Timing chain
To place piston at TDC, it is possible to use two
procedures.
First procedure:
– Remove CVT cover (refer to CVT).
– Turn the drive pulley until piston is at TDC.
– Install crankshaft locking bolt (P/N 529 035 617)
(refer to CRANKSHAFT).
Second procedure:
– Remove the RH engine side panel.
– Remove magneto cover and the rotor on crank-
shaft until piston is at TDC.
– Install crankshaft locking bolt (P/N 529 035 617)
(refer to CRANKSHAFT).
03-03-2
1. Crankshaft locking bolt
2. Thread in the area of electrical starter
Test
Connect leak tester (P/N 529 035 661) to adequate
air supply.
Set needle of measuring gauge to zero.
NOTE: Each tester will have specific instruction
on the gauge operation and required pressure.
Install gauge adapter into previously cleaned spark
plug hole.
Supply combustion chamber with air pressure.
1. Leak tester
2. Adequate adapter for spark plug hole
3. Air supply hose
VMR2003_007_03_03A.FM