BOMBARDIER RALLY 200 2003 Shop Manual page 151

Section 03 ENGINE
Subsection 09 (CRANKSHAFT)
Measure axial clearance of the crankshaft no. 5
with a feeler gauge on the PTO side between PTO
crankcase and shim no. 6.
1. Feeler gauge on PTO side
CRANKSHAFT AXIAL CLEARANCE
NEW MINIMUM
NEW MAXIMUM
If measurement is out of specification check shims
nos. 6 and 7 for excessive wear and/or if shim(s)
is (are) missing. Furthermore, inspect butting faces
of crankshaft and crankcases (MAG/PTO side) for
excessive wear.
Remove:
– timing chain
– drive pulley (refer to CVT, see DRIVE PULLEY)
– screws no. 8 and screws no. 9
03-09-6
0.2 mm (.0078 in)
0.4 mm (.0157 in)
1. Screws (12)
– MAG crankcase (see CRANKCASE below)
CAUTION: Pay attention not to damage plain
bearing on MAG side with timing gear on crank-
shaft.
1. Crankcase MAG
2. Lifting direction
3. Timing gear on crankshaft MAG
– crankshaft locking bolt
– shim no. 7 on MAG side
– crankshaft no. 5
– shim no. 6 on PTO side.
VMR2003_013_03_09A.FM