BOMBARDIER outlander 800 Operator's Manual
  1. Manuals
  2. Brands
  3. BOMBARDIER Manuals
  4. Offroad Vehicle
  5. outlander 800
  6. Operator's manual

BOMBARDIER outlander 800 Operator's Manual

Hide thumbs Also See for outlander 800:
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading

Related Manuals for BOMBARDIER outlander 800

Summary of Contents for BOMBARDIER outlander 800

  • Page 2 This is a high performance ATV designed for use by experienced operators. Printed in Canada. (vmo2006-007 DR) ®™ and the BRP loge are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

  • Page 3: Important Information

    All content of the Safety Information section should be interpreted by the reader as a warning which, if not followed, may result in injury including the possibility of death. In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.
  • Page 4 SAE experience problems which cannot be U.S. equivalent in parenthesis. Where resolved by an authorized Bombardier precise accuracy is not required, some ATV dealer. conversions are rounded off for easier use.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. INTRODUCTION ..............9 SAFETY INFORMATION SPECIAL SAFETY MESSAGES .
  • Page 6 6) Multi-Function Switch ............68 7) Speedometer .
  • Page 7 CARGO AND TRANSPORTATION ..........91 TROUBLESHOOTING .
  • Page 8 STORAGE AND PRESEASON PREPARATION ....... 125 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2006 BOMBARDIER † ATV ................. 128 BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER †...
  • Page 9 NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this Operator's Guide with some basic information on the provide riding information which has particular controls and features of your been proven reliable by other users. new vehicle. Please take the time to They are not intended as a definitive study this Operator's Guide and all means of avoiding accidents.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ___________ SAFETY INFORMATION...

  • Page 12: Special Safety Messages

    Beginners should receive nance procedures and schedules training from a certified instructor. described in this Operator's Guide. Contact an authorized Bombardier Always keep both hands on the ATV dealer to find out about avail- handlebars and both feet on the...
  • Page 13 Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when abilities. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 14 Never modify this vehicle through improper installation or use of ac- cessories. Only use BRP's ap- proved accessories. Do not install passenger seat or use the racks to carry a passenger. Never exceed the stated load lim- its for this vehicle including opera- tor, all other loads and added acces- sories.

  • Page 15: Operation Warnings

    BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566-3366. ____________ ___________ SAFETY INFORMATION...
  • Page 16 WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 17 WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 18 WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 19 WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 20 WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 21 WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 22 WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 23 WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 24 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 25 WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 26 WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 28 WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 29 WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 30 WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 31 WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when brak- ing as you go down a hill.
  • Page 32 WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this Operator's Guide on level ground.
  • Page 33 WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 34 WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 35 WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 36 WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 37 WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 38 WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 39 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seat or use the racks to carry a passenger.
  • Page 40 WARNING V00A0PQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 41 WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 42: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and Not all vehicles are the same. Each excitement of riding this vehicle, there has its own unique performance char- are some basic rules and tips that you acteristics, controls and features. should follow. Some may be new to Each will ride and handle differently.

  • Page 43: Pre-Operation Check

    Correct any problem you may have • Check location of controls and en- found before riding. See an autho- sure they work properly. rized Bombardier ATV dealer as nec- • Verify if steering operates freely. essary. • Activate throttle control lever sever- al times to ensure it operates freely.

  • Page 44: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 45: Carrying Loads

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 46: Environment

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance.

  • Page 47: General Operating And Safety Precautions

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 48: Side Hilling

    Side Hilling Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de- pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
  • Page 49 V00A0UL Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. This vehicle is not designed for riding on roads or highways.
  • Page 50 V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden "holes"...
  • Page 51 When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 52 Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you.
  • Page 53 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. V00A0YL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 54 Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 55: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 56: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. vmo2006-007-023_aen 704901107 vmo2006-005-009_en ___________ ___________ SAFETY INFORMATION...

  • Page 57: Location Of The Important Labels

    If missing or damaged, they can be replaced free of charge. See an au- thorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only. Your model may differ.

  • Page 58: Safety Information

    vmo2006-007-005_a ___________ ___________ SAFETY INFORMATION...
  • Page 59 Label 1 Label 3 V07M06Y Label 4 V01M01Z Label 2 V07M07Y Label 5 V01M02Z V01M07Z ____________ ___________ SAFETY INFORMATION...
  • Page 60 Label 6 Label 10 vmo2006-005-012 V00M05Y LOCATED UNDER SEAT Label 7 vmo2006-005-010_en Label 8 vmo2006-007-002_aen Label 9 vmo2006-007-006 INTERNATIONAL MODELS ONLY ___________ ___________ SAFETY INFORMATION...

  • Page 61: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 62: How To Identify Your Atv

    HOW TO IDENTIFY YOUR ATV Compliance Label The main components of your vehi- cle (engine and frame) are identified This label indicates vehicle's compli- by different serial numbers. It may ance in many countries. sometimes become necessary to locate these numbers for warranty LABEL LOCATION purposes or to trace your vehicle in Under seat, on...

  • Page 63: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 64: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2006-007-015_a ______________________...
  • Page 65 vmo2006-007-014_a _____________________...

  • Page 66: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section gives basic func- tions of the various controls of your ATV. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.

  • Page 67: Brake Lever Lock

    V07K01Y TYPICAL 1. Brake. lever V07K02Y 2. To apply brakes TYPICAL 4) Brake Lever Lock 1. Brake lever lock 2. Press to apply parking brakes Located on left side of handlebar on the brake lever. When applied, it pre- To release mechanism: Squeeze vents the vehicle from moving.

  • Page 68: Multi-Function Switch

    CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever. P: Park This position locks the transmission to help prevent vehicle movement. Al- ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in V07I02Y...
  • Page 69 Start Button Located above engine stop switch. vmo2006-007-008_a IGNITION SWITCH 1. OFF 2. ON "with light" 3. ON "without light" Engine Stop Switch Located at the middle of multi-function V07I06Y switch. The engine will turn over but will not start if the engine stop switch TYPICAL is turned to OFF position.

  • Page 70: Speedometer

    The speedometer is factory preset in the other do the following: miles but it is possible to change it to – change speedometer multi-func- kilometer reading. Contact an autho- tion display to the odometer (ODO) rized Bombardier ATV dealer. mode ______________________...
  • Page 71 Contact an autho- Speed Mode rized Bombardier ATV dealer. In this mode, the pointer indicates the Multi-Function Display speed of the vehicle. NOTE: Use the selector button to The speedometer measures speed change display to the desired mode.
  • Page 72 CAUTION: (1) If the light does not turn off right after engine starting, stop engine. Check engine oil level. Refill if necessary. If the oil level is good, see an authorized Bombardier ATV dealer. Do not use the vehicle until re- paired.

  • Page 73: 12-Volt Power Outlet

    3. Check engine indicator lamp at the rear of vehicle. See an autho- 4. High beam indicator lamp rized Bombardier ATV dealer for more details. 9) Ignition Switch Located on the console. Key-operated, this is a 3-position switch: OFF, ON with lights and ON without lights.

  • Page 74: Fuel Tank Cap

    NOTE: The brake will have also an ef- fect on front wheels through the drive To have additional ignition key, refer to train. an authorized Bombardier ATV dealer. ______________________...

  • Page 75: Footpeg

    The brake pedal applies the rear brake only. Should the main brake system fail, the rear brake can be activated by depressing the brake pedal. vmo2006-005-026_a TYPICAL 1. Access panel 2. Front racks 3. Latch vmo2006-007-009_a 1. Brake pedal This panel allows an easier access to the service compartment.

  • Page 76: Seat Latch

    Seat Removal Push latch forward while gently lifting rear of seat. Pull seat rearward. Con- tinue lifting movement until you can release the front retaining device then completely remove seat. Seat Installation Insert front tabs of seat into frame hook. When seat rests in its position, vmo2006-005-027_a 1.

  • Page 77: Trailer Hitch

    18) Radiator Cap WARNING Located in service compartment, un- Ensure to properly secure material der access panel. to racks. Do not overload. Ensure load does not interfere with visibil- WARNING ity and/or steering. Do not carry passenger(s). In order to avoid getting burned, do not remove the radiator cap Refer to SPECIFICATIONS for carry- when the engine is hot.

  • Page 78: Tool Kit

    – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – shock absorber key (1) – fuse 30 A (1) – fuse 20 A (1) – fuse 15 A (1). 21) Dipstick Located on the right side of engine.

  • Page 79: Winch Control Switch

    The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch. vmo2006-005-031_a 1. Winch 2. Front skid plate 3. Fairlead 4. Winch hook vmo2006-005-031_a 23) Winch Control Switch 1. Winch 2. Front skid plate 3.

  • Page 80: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before refu- liquids.
  • Page 81 Oil Viscosity SAE 5W30 is recommended for all seasons. However, during the hottest days of the summer and bitter cold days of the winter, refer to the following CHART to select the proper viscosity. NOTE: For improved overall perfor- mance and wear protection use XP-S vmo2006-007-013_a 5W40 synthetic 4-stroke oil (P/N 293 RH SIDE OF ENGINE...

  • Page 82: Gearbox Oil

    Recommended Oil Cooling system must filled with Bombardier premixed coolant Use XP-S synthetic chaincase oil (P/N 219 700 362) or with distilled (P/N 413 803 300) or an equivalent. water and antifreeze solution (50% CAUTION: Do not use unrecom- distilled water, 50% antifreeze).

  • Page 83: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Coolant Replacement Refer to MAINTENANCE section. Brake Fluid V07I02Z Recommended Fluid...

  • Page 84: Battery

    Battery This vehicle is equipped with a dry type battery that requires no mainte- nance. Refer to MAINTENANCE to removal/ installation instructions. ______________________...

  • Page 85: Break-In Period

    BREAK-IN PERIOD Engine Belt A break-in period of 10 operating hours A new belt requires a break-in period is required before running the vehicle of 50 km (30 miles). Avoid strong ac- at sustained full throttle. celeration/deceleration, pulling a load or high speed cruising.

  • Page 86: Operating Instructions

    Correct any problem you may have • Verify if steering operates freely. found before riding. See an autho- • Activate throttle control lever sever- rized Bombardier ATV dealer as nec- al times to ensure it operates freely. essary. It must return to idle position when released.

  • Page 87: Shifting The Transmission

    2WD/4WD Selector Press the start button and hold until the engine starts. The 4WD mode may be selected or deselected when the vehicle is CAUTION: Do not hold the start stopped. button more than 30 seconds. A rest period should be observed be- CAUTION: The vehicle must be tween the cranking cycles to let the stopped to engage or disengage...

  • Page 88: Winch Operation

    Metallic parts lubrication is highly recommended. Use BOMBARDIER LUBE (P/N 293 600 016) or an equiv- alent. This must be performed at the end of each operating day.

  • Page 89: Special Procedures

    ON after starting rized Bombardier ATV dealer. engine, stop engine and see an autho- rized Bombardier ATV dealer as soon Engine Overheat as possible. If engine overheats, CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multi-function dis- play.

  • Page 90: Atv Immersion

    ATV Immersion Should the ATV become immersed, it will be necessary to take it to an autho- rized Bombardier ATV dealer as soon as possible. DO NOT START THE ENGINE! Immersion of the ATV can cause serious damage if the correct restart procedure is not followed.

  • Page 91: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicle.
  • Page 92 Transportation Rear Location When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING V07A0FY TYPICAL WARNING V00A174 Never tip this vehicle on end for Do not tow this vehicle behind a transporting.

  • Page 93: Troubleshooting

    CHECK ENGINE. – Contact an authorized Bombardier ATV dealer. 5. Engine is under a protection mode. – Speedometer CHECK ENGINE indicator lamp is on and multi-function dis- play shows CHECK ENGINE, contact an authorized Bombardier ATV dealer. – _____________________...
  • Page 94 Check item ENGINE TURNS OVER BUT FAILS TO START. 3. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 4. Air filter/box plugged or dirty. – Check air filter and clean if necessary. –...
  • Page 95 Check deposits in air box drain. – Check the position of the air intake tube. 4. CVT dirty or worn-out. – Contact an authorized Bombardier ATV dealer. 5. Engine is under a protection mode. – Ckeck speedometer multi-function display for messages. –...

  • Page 96: Specifications

    SPECIFICATIONS OUTLANDER™ 800 VEHICLE MODEL STANDARD ENGINE 800 cc, 4-stroke, V-twin, liquid cooled, Type 4-valves OHC Number of cylinder Number of valves 8 valves with mechanical lifters (adjustable) Displacement 800 cc (48.8 cu. in) Bore 91 mm (3.58 in) 62 mm (2.44 in) Stroke Compression ratio 10.3:1...
  • Page 97 OUTLANDER™ 800 VEHICLE MODEL STANDARD ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug Type...
  • Page 98 OUTLANDER™ 800 VEHICLE MODEL STANDARD DRIVE TRAIN Shaft driven/single auto-lock differential Front differential (shear pump) Rear axle Shaft driven Turning radius 2.16 m (85 in) SUSPENSION Type Double A-Arm Front Travel 203 mm (8 in) Type TTI™ Independent Rear Travel 228.6 mm (9 in) TIRES Make...
  • Page 99 OUTLANDER™ 800 VEHICLE MODEL STANDARD LOADING CAPACITY Front racks 45 kg (100 lb) Rear racks (including tongue load) 90 kg (200 lb) Rear storage box 10 kg (22 lb) Total vehicle load allowed (includes operator, all other loads and 235 kg (517 lb) added accessories) GVWR (Gross Vehicle Weight Rating) 460 kg (1014 lb)
  • Page 100 4-stroke oil. Refer to OIL VISCOSITY CHART for other grade Gearbox oil type XP-S synthetic chaincase oil Ethylene-glycol/water mix (50% coolant, 50% distilled water). Use Bombardier Coolant premixed coolant or a coolant specially designed for aluminum engines Type Regular unleaded gasoline...

  • Page 101: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 102: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer.
  • Page 103 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE...
  • Page 104 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE...
  • Page 105 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE...

  • Page 106: General

    GENERAL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. WARNING Unless otherwise specified, engine should not be running for all main- tenance procedures. Before performing any service or inspection operation on the vehi- cle, wait until the engine and ex- haust have cooled down to avoid...

  • Page 107: Engine

    200 hours or every 2 years or every of oil filter. 6000 km (3730 mi). Remove the right side panel. Contact an authorized Bombardier ATV dealer. Unscrew the oil filter cover. Gearbox Oil Replacement Place the vehicle on a level surface.

  • Page 108: Coolant Replacement

    Clean drain plug area and oil level plug then remove the gearbox drain plug. V07C05Y 1. Radiator cap vmo2006-007-018_a 1. Oil level plug Unscrew the coolant drain plug and 2. Oil drain plug drain the coolant into a suitable con- tainer.

  • Page 109: Drive Belt

    Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Drive Belt See an authorized Bombardier ATV vmo2006-007-022_a dealer to check the width and the con- 1. Bleeding screw dition of drive belt.

  • Page 110: Radiator

    Reinstall the cleanout plug. cient cooling. WHEN HOSING, USE LOW PRESSURE ONLY, NEVER USE Radiator A HIGH PRESSURE WASHER. Periodically check the radiator area for See an authorized Bombardier ATV cleanliness. dealer to check the performance of the cooling system. V07C0CY TYPICAL 1.

  • Page 111: Air Intake System

    AIR INTAKE SYSTEM Air Filter Removal CAUTION: Never remove or mod- ify any component in the air box. Otherwise, engine performance degradation or damage can occur. The engine is calibrated to operate specifically with these components. Remove seat. Release central panel tabs from frame. Pull central panel towards the rear of vmo2006-007-028_a the vehicle to remove.

  • Page 112: Electrical

    ELECTRICAL WARNING Unless otherwise indicated, al- ways turn ignition switch to the OFF position before performing any maintenance or repair on elec- trical system. Spark Plug Removal vmo2006-007-030_a LH SIDE — FRONT CYLINDER Remove side panels. 1. Spark plug Unplug spark plug cables. Installation Unscrew spark plugs one turn.

  • Page 113: Fuses

    Remove the holding strap then pull the battery out of frame. vmo2006-007-012_a FRONT — FUSES LOCATION vmo2006-007-025_a 1. (F1) Ignition coils (5 A) 1. Battery 2. (F2) Fan (20 A) 2. Holding strap 3. (F3) Fuel injectors (5 A) 4. (F4) Speedometer/speed sensor/tail Cleaning lamp (7.5 A) 5.

  • Page 114: Bulb Replacement

    Remove rubber protector over head- lamp housing. A15E0KY TYPICAL vmo2006-005-040_a 1. Fuse 1. Rubber protector 2. Check if melted 2. Headlamp housing Bulb Replacement Unplug connector from headlamp. NOTE: Use small locking tab to unlock WARNING connector then pull on connector. Always turn the ignition switch OFF before replacing a defective bulb.
  • Page 115 vmo2006-005-040_b TYPICAL 1. Headlamp cover 2. Adjustment screws V06G0RY Taillight TYPICAL Unscrew lens screws to expose bulbs. Lift and hold the spindle then remove the bulb. V07G04Y 1. Lens 2. Screws Push the bulb in and hold while turning counterclockwise to release. Install the new bulb by first pushing in V06G0SY while turning clockwise.

  • Page 116: Drive Train

    Wheel Bearing Condition Push and pull the wheels from the upper edge to feel the play. See an authorized Bombardier ATV dealer if there is any play. V07H01Y TYPICAL — FRONT OF VEHICLE 1. Drive shaft protector 2.

  • Page 117: Tires/Wheels

    Tires/Wheels TIRE PRESSURE FRONT REAR WARNING MAX. When the tires are replaced, nev- UP to 28 kPa 31 kPa 235 kg (4 PSI) (4.5 PSI) er install a bias tire with a radial (517 lb) tire. Such a combination could 24 kPa 28 kPa create handling and/or stability...
  • Page 118 V07H04Y 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 039). Using a different nut could cause damages to the rim. _____________________...

  • Page 119: Steering System

    STEERING SYSTEM Throttle Cable Lubrication Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could V07I0GY cause the throttle lever/cable stick- 1.

  • Page 120: Throttle Lever Adjustment

    V07I0JY TYPICAL V07I0IY NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.
  • Page 121 With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine RPM increases, readjust the throttle lever free play. _____________________...

  • Page 122: Suspension

    See an authorized Bombardier ATV dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized V07J01Y Bombardier ATV dealer if any problem is detected. TYPICAL 1. Adjusting cams A-Arms 2. Smooth adjustment 3. Hard adjustment Check A-arms for cracks, bending or other damages.

  • Page 123: Brake

    Rear disc 4.3 mm (.170 in) thickness Maximum discs 0.3 mm (.010 in) warpage See your authorized Bombardier ATV dealer if a problem is detected con- cerning the brake system. Brake Fluid Replacement WARNING The brake fluid replacement or any brake system repairs should be performed by an authorized Bombardier ATV dealer.

  • Page 124: Body/Frame

    Seat Fasteners Remove seat and check latch mecha- nism and pin for wear. See an autho- rized Bombardier ATV dealer for parts replacement if damaged. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 125: Storage And Preseason Preparation

    When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized Bombardier ATV dealer for proper procedures. When using your ATV after storage, a preparation is required. See an autho- rized Bombardier ATV dealer for prop- er procedures. _____________________...

  • Page 126: Warranty

    WARRANTY _____________________...

  • Page 127: Brp Limited Warranty North America: 2006 Bombardier

    Bombardier ATV, carry the same warranty as that of the ATV. Warn winches installed as original equipment on ATVs are warranted separately by the winch manufacturer. If such a winch is installed on your Bombardier ATV, please contact the manufacturer or ask your authorized Bombardier ATV dealer for warranty coverage and assistance.
  • Page 128 This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred ( “Bom- bardier ATV dealer”), and then only after the BRP specified pre-delivery inspection...
  • Page 129 AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE. Neither the distributor, any Bombardier ATV dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 130 Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
  • Page 131 3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier distributor / dealer au- thorised to distribute Bombardier ATV products in the country in which the sale occurred (“Bombardier ATV distributor / dealer”), and then only after the BRP...

  • Page 132: Brp International Limited Warranty: 2006 Bombardier † Atv

    BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Bombardier parts without charge for parts and labour, at any authorized Bombardier distributor/dealer.
  • Page 133 BOMBARDIER RECREATIONAL PRODUCTS INC. BOMBARDIER ATV CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 TEL : 1-819-566-3366 2005 Bombardier Recreational Products Inc. All rights reserved. © † Bombardier is a trademark of Bombardier Inc. used under license. _____________________...

  • Page 134: Privacy Obligation/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3...
  • Page 135 STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 136 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________...

  • Page 137: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 138 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________...
  • Page 139 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.

Table of Contents