BOMBARDIER RALLY 200 2003 Shop Manual page 164

Check bearings no. 13 and no. 14 as well as nee-
dle bearing no. 15 for excessive play and smooth
operation. Replace if necessary.
1. Ball bearing main shaft
2. Ball bearing output shaft
3. Bore for shift fork pin
4. Needle bearing intermediate shaft
Bearing Removal Procedure
Always heat crankcase housing up to 100°C (212°F)
before removing ball bearings and/or needle bear-
ing.
WARNING
Clean oil, outside and inside, from housing be-
fore heat.
CAUTION: Always support crankcase housings
properly when ball bearings or needle bearings
are removed. Crankcase housing damages may
occur if this procedure is not performed correctly.
To remove ball bearings no. 13 and no. 17 as well
as needle bearing no. 15, use a blind hole bearing
puller.
NOTE: The oil seals no. 5, no. 6 and no. 7 are re-
moved easily with a flat screwdriver.
VMR2003_014_03_10A.FM
Subsection 10 (GEARBOX)
Bearing Installation Procedure
Unless otherwise instructed, never use hammer
to install ball bearings and/or needle bearings. Use
press machine only.
Always heat crankcase housing up to 100°C (212°F)
before installing ball bearings and/or needle bear-
ings.
WARNING
Clean oil, outside and inside, from housing
before heat.
Place new bearing in freezer for 10 minutes before
installation.
Install needle bearing no. 15 with the needle bear-
ing installer (P/N 529 035 762) and insertion jig
handle (P/N 420 877 650).
1. Intermediate shaft needle bearing
2. Needle bearing installer
3. Insertion jig handle
Install new oil seals no. 5, no. 6 and no. 7 with the
proper installer after reassembly of gear box cover
(see OIL SEALS above).
Assembly
The assembly of crankcase is essentially the re-
verse of removal procedure. However, pay atten-
tion to the following details.
Clean all metal components in a solvent.
Crankcase mating surfaces are best cleaned using a
combination of the Chisel gasket remover (P/N 413
708 500).
CAUTION: Do not wipe with rags. Use a new clean
hand towel only.
Section 03 ENGINE
03-10-7