BOMBARDIER RALLY 200 2003 Shop Manual page 171

Section 03 ENGINE
Subsection 10 (GEARBOX)
1. Preassembled gears
2. Shift fork
Install the shift fork into shift plate track.
NOTE: Place shift shaft plate in neutral position
prior to insert pin of shift fork.
CAUTION: Do not forget thrust washer no. 18.
1. Shift fork
2. Neutral position
03-10-14
1. Shift fork shaft
Install gearbox cover (see CRANKCASE above).
NOTE: Run all gears as a final function check. The
same time check output shaft and main shaft axial
play.
OUTPUT SHAFT AXIAL PLAY
NEW MINIMUM
NEW MAXIMUM
MAIN SHAFT AXIAL PLAY
NEW MINIMUM
NEW MAXIMUM
Refill recommended oil (see System Capacity
above).
0.05 mm (.002 in)
0.69 mm (.027 in)
0.05 mm (.002 in)
0.49 mm (.019 in)
VMR2003_014_03_10A.FM