BOMBARDIER RALLY 200 2003 Shop Manual page 252

Section 08 SUSPENSION
Subsection 03 (REAR SUSPENSION)
Remove chain roller.
1. Brake disc
2. Swing arm bolt
3. Chain roller
4. Sprocket
Pull back rear drive train assembly to detach swing
arm assembly with drive chain from the frame.
If necessary, remove rear axle from swing arm.
Refer to REAR AXLE.
Inspection
Check swing arm for distortion, rust, cracks, bend
or other damages. Change if necessary.
Check busings no. 10 and cushions no. 12 for
wear or damages. Replace if necessary.
Check if the O-rings no. 11 is brittle, hard or
otherwise damaged.
Installation
Installation is the reverse of removal procedure.
However, pay attention to the following details.
Insert O-rings no. 11 in the groove into frame.
Place cushions no. 12 and bushings no. 10 then
install the swing arm.
08-03-4
Install the swing arm bolt no. 8 with washers
no. 13 then push the O-rings no. 11 between
frame and bushings.
1. O -ring
Install nuts no. 9. Torque to 100 N•m (74 lbf•ft).
NOTE: Check if the swing arm moves freely.
Install the other nut no. 14 and torque to 100 N•m
(74 lbf•ft).
NOTE: Take the first nut with a key when the sec-
ond nut is torqued.
Install rear shock and drive chain. Torque nut no. 4
to 48 N•m (35 lbf•ft) to install rear shock.
If necessary, join the rear axle and the swing arm
together. See the REAR AXLE section for the
proper procedure.
Apply synthetic grease (P/N 293 550 010) to swing
arm.
Reinstall brake. Check brake pedal adjustment.
Refer to BRAKES for complete adjustment proce-
dure.
Install RH footwell (refer to BODY).
VMR2003_027_08_03A.FM