BOMBARDIER RALLY 200 2003 Shop Manual page 163

Section 03 ENGINE
Subsection 10 (GEARBOX)
NOTE: To ease lifting the gear box cover no. 11
follow the procedure below while holding the
main shaft in place:
– Put a distance sleeve on a long M8 screw.
– Place this screw together with distance sleeve
in gear box cover thread.
– Pull sleeve until gear box cover gets loose.
1. Distance sleeve
2. Screw M8
3. Gear box cover threads
– gear box assembly (see GEAR BOX below).
03-10-6
Inspection
NOTE: To check some parts, it is recommended
to remove all components in both crankcase hous-
ing.
Visually check gasket no. 12 for any damage. Re-
place if necessary.
Clean crankcase from contaminations and blow
the oil with compressed air.
WARNING
Use safety goggles to avoid injury to your eyes.
Check bearings no. 16 and no. 17 for excessive
play and smooth operation. Replace if necessary.
1. Ball bearing main shaft
2. Ball bearing output shaft
3. Bore for shift fork pin
4. Bore for intermediate shaft
5. Bore for shift shaft
VMR2003_014_03_10A.FM