BOMBARDIER outlander series Operator's Manual
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BOMBARDIER outlander series Operator's Manual

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  • Page 2 Inc.: Outlander Rotax ® Printed in Canada. (vmo2005-009 AP) ®™Trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2004 Bombardier Recreational Products Inc. All rights reserved. * Bombardier and the sprocket design are trademarks of Bombardier Inc., used under license.
  • Page 3 SAE experience problems which cannot be U.S. equivalent in parenthesis. Where resolved by an authorized Bombardier precise accuracy is not required, some ATV dealer. conversions are rounded off for easier use.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................. 5 INTRODUCTION ..
  • Page 5 3) Brake Lever..............63 4) Brake Lever Lock ..
  • Page 6 SPECIFICATIONS ..............113 INTERNATIONAL METRIC INFORMATION GUIDE ......123 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2005 BOMBARDIER † ATV 126 BRP INTERNATIONAL LIMITED WARRANTY: 2005 BOMBARDIER †...

  • Page 7: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 8: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this Operator's Guide with some basic information on the provide riding information which has particular controls and features of been proven reliable by other users. your new vehicle. Please take the They are not intended as a definitive time to study this Operator's Guide means of avoiding accidents.

  • Page 9: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 10: Special Safety Messages

    Beginners should receive nance procedures and schedules training from a certified instructor. described in this Operator's Guide. Contact an authorized Bombardier Always keep both hands on the ATV dealer to find out about avail- handlebars and both feet on the...
  • Page 11 Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when abilities. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 12 Never modify this vehicle through improper installation or use of ac- cessories. Only use BRP's ap- proved accessories. Do not install passenger seat or use the racks to carry a passenger. Never exceed the stated load limits for this vehicle including operator, all other loads and added acces- sories.

  • Page 13: Operation Warnings

    BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566-3366. ____________ ___________ SAFETY INFORMATION...
  • Page 14 WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 15 WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 16 WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 17 WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 18 WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 19 WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 20 WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 21 WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 22 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 23 WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 24 WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 25 WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 26 WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 27 WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 28 WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 29 WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when brak- ing as you go down a hill.
  • Page 30 WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this Operator's Guide on level ground.
  • Page 31 WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 32 WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 33 WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 34 WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 35 WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 36 WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 37 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seat or use the racks to carry a passenger.
  • Page 38 WARNING V00A0PQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 39 WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 40: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.

  • Page 41: Pre-Operation Check

    Correct any problem you may have d) Check location of controls and en- found before riding. See an autho- sure they work properly. rized Bombardier ATV dealer as nec- e) Verify if steering operates freely. essary. f) Activate throttle control lever sev- eral times to ensure it operates freely.

  • Page 42: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 43: Carrying Loads

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 44: Environment

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance.

  • Page 45: General Operating And Safety Precautions

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 46: Side Hilling

    Side Hilling Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de- pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
  • Page 47 V00A0UL Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. This vehicle is not designed for riding on roads or highways.
  • Page 48 V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden "holes"...
  • Page 49 When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune . Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 50 Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you.
  • Page 51 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. V00A0YL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 52 Side hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 53: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 54: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V07M11L ___________ ___________ SAFETY INFORMATION...

  • Page 55: Location Of The Important Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 56 V07M12L ___________ ___________ SAFETY INFORMATION...

  • Page 57: Safety Information

    Label 1 Label 3 V07M06Y Label 4 V01M01Z Label 2 V07M07Y Label 5 V01M02Z V01M07Z ____________ ___________ SAFETY INFORMATION...
  • Page 58 Label 6 Label 11 V07M15Y Label 7 V07M16Y Label 12 V00M05Y Label 8 V07M04Y Label 9 V00M0AY V07M02Y Label 13 Label 10 V07M0YY V07M17Y ___________ ___________ SAFETY INFORMATION...

  • Page 59: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 60: How To Identify Your Atv

    These numbers are required by the authorized Bombardier ATV dealer to complete war- ranty claims properly. No warranty will be allowed by BRP Inc. if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 61: Compliance Label

    Compliance Label This label indicates vehicle's compliance in many countries. LABEL LOCATION Under seat, on the upper bar of frame. All Outlander V00M03Y V00M02Y OTHER COUNTRIES IN THE WORLD USA AND CANADA _____________________...

  • Page 62: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 63: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. 15 3 V07A06O _____________________...
  • Page 64 25, 27 V07A09N ______________________...

  • Page 65: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section gives basic func- tions of the various controls of your ATV. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.

  • Page 66: Brake Lever Lock

    V07K01Y TYPICAL 1. Brake lever V07K02Y 2. To apply brakes TYPICAL 4) Brake Lever Lock 1. Brake lever lock 2. Press to apply parking brakes Located on left side of handlebar on the brake lever. When applied, it pre- To release mechanism: Squeeze vents the vehicle from moving.

  • Page 67: Multi-Function Switch

    CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever. P: Park This position locks the transmission to help prevent vehicle movement. Al- ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to...
  • Page 68 Start Button Located above engine stop switch. V07I11Y ON POSITION “WITHOUT LIGHT” Engine Stop Switch Located at the middle of multi-function V07I06Y switch. The engine will turn over but will not start if the engine stop switch TYPICAL 1. Start button is turned to OFF position.

  • Page 69: Speedometer

    This button is used to override the re- verse speed limiter system and while power backing up. To do this, press the override button. WARNING Never activate the override button while throttle is open as loss of control may result, causing severe personal injury or death.
  • Page 70 V07G01Y TYPICAL 1. Rectifier harness 2. Change wire connectors V07I0AY 3. Fuse holders TYPICAL Plug connectors to change units from 1. Display selector button 2. Display miles to kilometers. Unplug to return 3. 4WD indicator lamp to miles reading. 4. Oil pressure indicator lamp 5.

  • Page 71: 12-Volt Power Outlet

    Depressing display selector button Engine Temperature (RED) again will change display for the hourmeter. Push display selector When this indicator light is ON, it indicates the engine button again to return to odometer. is overheating. If engine overheats, refer Odometer to ENGINE OVERHEAT in Odometer records the total distance SPECIAL PROCEDURES.

  • Page 72: Ignition Switch

    See an autho- fully tighten clockwise. rized Bombardier ATV dealer for more details. WARNING Always stop engine before re- 9) Ignition Switch fueling.

  • Page 73: Fuel Gauge

    V07F03Y 1. Align this pointer toward the desired position V07F15Y 1. Fuel tank cap 2. Fuel gauge Seat Stops fuel supply to carburetor. 11) Fuel Gauge CAUTION: Turn valve to OFF posi- tion when ATV is not being operated Located on the left side of the rear or when transporting.

  • Page 74: Brake Pedal

    13) Brake Pedal Located on the right footrest. When pressed down, the rear brake is ap- plied. When released, the brake pedal should return to its original position. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain.

  • Page 75: Rear Storage Compartment

    WARNING When engine is running, always engage the PARK position on the transmission lever before opening cover. Never leave any heavy or loose breakable objects in the stor- age basket. Always latch cover be- fore riding. If storage cover is re- moved to provide greater carrying area, ensure that cargo is secured and will not "fly out"...

  • Page 76: Cargo Racks

    19) Trailer Hitch NOTE: A distinctive snap will be felt. Double check that the seat is secure Located near rear axle. Convenient by giving it a tug to confirm proper hitch to install a ball to tow a trailer latching. or other equipment.

  • Page 77: Fuses

    – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – Allen key 3 mm (1) – shock absorber key (1) –...

  • Page 78: Winch

    Refer to ATV Winch Operator's manual for more informations. V07C24Y 1. Dipstick V07I12Y Refer to LIQUID to check the engine 1. In 2. Out oil level correctly. 27) Fairlead 25) Winch XT Models XT Models Located on the front of skid plate. Located behind front skid plate.

  • Page 79: Liquids

    SG, SH or SJ. Only use high-quality high-detergent oil. NOTE: The same oil lubricates both engine and transmission. For im- proved overall performance and wear protection use Bombardier synthetic oil 5W40 (P/N 293 600 039). _____________________...
  • Page 80 Oil Viscosity SAE 5W30 is recommended for all seasons. However, during the hottest days of the summer and bitter cold days of the winter, refer to the following chart to select the proper viscosity. °C °F V07C24Y RH SIDE OF ENGINE 1.

  • Page 81: Engine Coolant

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Coolant Replacement Refer to MAINTENANCE section. _____________________...

  • Page 82: Brake Fluid

    NOTE: A low level may indicate leaks or worn brake pads. See an autho- rized Bombardier ATV dealer. Brake Lever Fluid Reservoir Turn steering in the straight-ahead position to ensure reservoir is level. V07A0CY...

  • Page 83: Break-In Period

    Contin- vehicle be inspected by an authorized ued wide open throttle accelerations, Bombardier ATV dealer. This inspec- prolonged cruising speeds and engine tion will give you the opportunity to overheating are detrimental during the discuss the unanswered questions break-in period.

  • Page 84: Pre-Operation Check

    Correct any problem you may have • Activate throttle control lever sev- found before riding. See an autho- eral times to ensure it operates rized Bombardier ATV dealer as nec- freely. It must return to idle posi- essary. tion when released.

  • Page 85: Operating Instructions

    OPERATING INSTRUCTIONS General Press the start button and hold until the engine starts. The transmission lever must be on PARK or NEUTRAL to allow engine to CAUTION: Do not hold the start start. button more than 30 seconds. A rest period should be observed be- NOTE: For your convenience, an tween the cranking cycles to let the...

  • Page 86: Warm Engine Starting

    Warm Engine Starting Set transmission lever in PARK posi- tion. Start the engine as explained above but without the choke. If the engine Push the engine stop switch in OFF does not start after two 5-second at- position. tempts with the electric starter, pull Turn key in ignition switch to OFF.

  • Page 87: Winch Operation

    CAUTION: The vehicle must be stopped to engage or disengage 2WD/4WD selector. Mechanical damage may occur if selector is en- gaged or disengaged while driving. CAUTION: If the rear wheels are spinning, release the throttle and wait engine return to the idle before selecting the 4WD mode.

  • Page 88: Special Procedures

    Clean the spark plug cap area then re- engine is hot. move it. Remove the spark plug (tools are supplied in tool box). See an authorized Bombardier ATV WARNING dealer as soon as possible. Always wear eye protector and Post-Operation Care gloves when cleaning the spark plug hole.

  • Page 89: Turn Over

    Before starting engine, check engine oil level and refill if necessary. If the oil pressure light stays ON after starting engine, stop engine and see an autho- rized Bombardier ATV dealer as soon as possible. ATV Immersion Should the ATV become immersed, it...

  • Page 90: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicle.

  • Page 91: Transportation

    Transportation Rear Location When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING V07A0FY WARNING V00A174 Do not tow this vehicle behind a car or other vehicle. Use a trailer. Never tip this vehicle on end for transporting.

  • Page 92: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 93: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. I: Inspect, verify, clean, adjust, lubricate or replace if EVERY Initial in- necessary spection...
  • Page 94 I: Inspect, verify, clean, adjust, lubricate or replace if EVERY Initial in- necessary spection To be C: Clean 10 h or performed 100 h or 200 h or 30 days L: Lubricate 25 h or 50 h or 1 year or 2 years or or 300 km 750 km...
  • Page 95 EVERY RIDE Customer Vehicle cleaning and protection Customer To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected. Pre-ride inspection item. Every 100 hours, check coolant strength. More often under severe use such dusty area, sand, snow, wet or muddy conditions Make sure the spark plug is correctly gapped.

  • Page 96: Maintenance

    MAINTENANCE While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. WARNING WARNING Unless otherwise specified, engine The engine oil can be very hot. In should not be running for all main- order to avoid getting burned, do tenance procedures.
  • Page 97 Contact an authorized Bombardier ATV dealer. Coolant Replacement WARNING In order to avoid getting burned, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot. Open the access panel and remove the radiator cap.
  • Page 98 Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Drive Belt See an authorized Bombardier ATV dealer to check the width and the con- dition of drive belt. V07C09Y 1. Bleeding screw 2.
  • Page 99 Valve Adjustment Block the end of the muffler with a shop rag and start engine. See an authorized Bombardier ATV dealer for valves adjustment. Momentarily increase engine RPM several times to purge accumulated Insufficient clearance will cause loss carbon out of the muffler.

  • Page 100: Carburetor

    WHEN HOSING, USE LOW PRESSURE ONLY, NEVER USE A HIGH PRESSURE WASHER. See an authorized Bombardier ATV dealer to check the performance of the cooling system. Carburetor See an authorized Bombardier ATV dealer each year to verify and clean the fuel system.

  • Page 101: Air Intake System

    Air Filter Removal Air Filter cleaning Pour cleaning solution (P/N 219 700 CAUTION: Never remove or mod- 341) or an equivalent into a bucket. ify any component in the air box. Put the filter in to soak. Otherwise, engine performance degradation or damage can occur.
  • Page 102 Using a feeler gauge, set the spark Cleaning plug gap to 0.7 mm (0.27 in). Clean battery, battery casing and bat- Apply anti-seize lubricant over spark tery posts using a solution of baking plug threads to prevent a possible soda and water. seizure.
  • Page 103 A15E0KY V07C0IY TYPICAL 1. Fuse holders 1. Fuse 2. Check if melted Bulb Replacement WARNING Always turn the ignition switch OFF before replacing a defective bulb. Always check light operation after re- placement. Headlamps V07G02Y CAUTION: Never touch glass por- 1.

  • Page 104: Drive Train

    Rotate the bulb socket counterclock- wise then remove headlamp. V07G04Y 1. Lens 2. Screws Push the bulb in and hold while turning V04G03Y counterclockwise to release. 1. Unlock 2. Lock Install the new bulb by first pushing in while turning clockwise. Properly reinstall removed parts in the reverse order of their removal.
  • Page 105 Wheel Bearing Condition Push and pull the wheels from the upper edge to feel the play. See an authorized Bombardier ATV dealer if there is any play. V07H01Y FRONT OF VEHICLE 1. Drive shaft protector 2. Drive shaft boots V07H03Y...

  • Page 106: Steering System

    Tire Pressure At installation, it is recommended to apply anti-seize lubricant on threads. WARNING Gently tighten nuts in a criss-cross se- quence then apply a final torque of Tire pressure greatly affects vehi- 70 N•m (52 lbf•ft). cle handling and stability. Under- pressure may cause tire to deflate and rotate on wheel.
  • Page 107 V07I0HY V07I0FY 1. Inner housing protector 1. Remove these screws – the cable from the throttle lever Separate the housing. Slide rubber housing. protector back to expose throttle ca- ble adjuster. NOTE: Slide cable in clip slot and re- move the end of cable from clip. V07I0GY 1.

  • Page 108: Suspension

    Inspect the McPherson struts for oil Reinstall and adjust the cable. leaks or other damages. Check tight- ness of fasteners. See an authorized Throttle Lever Adjustment Bombardier ATV dealer as necessary. Slide rubber protector back to expose throttle cable adjuster. _____________________...
  • Page 109 See an authorized Bombardier ATV dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized Bombardier ATV dealer if any problem is detected. V07J01Y A-Arms 1. Adjusting cams Check A-arms for cracks, bending or 2.

  • Page 110: Brake

    Remove seat and check latch mecha- cerning the brake system. nism and pin for wear. See an autho- rized Bombardier ATV dealer for parts Brake Fluid Replacement replacement if damaged. WARNING Vehicle Cleaning and Protection...

  • Page 111: Troubleshooting

    Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug. – If trouble persists, contact an authorized Bombardier ATV dealer. 6. Engine compression. – As the engine is pulled over with the rewind starter, “cycles” of resistance should be felt as piston goes past top dead center.
  • Page 112 Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 5. Air filter/box plugged or dirty. – Check air filter and clean if necessary. –...

  • Page 113: Specifications

    Check the position of the air intake tube. 4. CVT dirty or wear. – Contact an authorized Bombardier ATV dealer. Transmission lever is hard to move 1. Transmission gears are in a position that prevents the transmission lever to work.

  • Page 114: Specifications

    SPECIFICATIONS OUTLANDER™ 330 H.O. VEHICLE MODEL 2 x 4 4 x 4 ENGINE Bombardier -Rotax 4-TEC, 4-stroke. ® Type Over Head Camshaft (OHC) Number of cylinder Single cylinder Number of valves 4 valves with mechanical lifters (adjustable) Displacement 325 cc (19.8 cu. in)
  • Page 115 OUTLANDER™ 330 H.O. VEHICLE MODEL 2 x 4 4 x 4 ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make...
  • Page 116 OUTLANDER™ 330 H.O. VEHICLE MODEL 2 x 4 4 x 4 SUSPENSION Independent suspension Type MacPherson type Front Travel 178 mm (7 in) Independent suspension Type Trailing arms Rear Travel 203 mm (8 in) TIRES Make Othsu Type Bias 28 kPa (4 PSI) maximum, Front Up to 24 kPa (3.5 PSI) minimum...
  • Page 117 OUTLANDER™ 330 H.O. VEHICLE MODEL 2 x 4 4 x 4 LOADING CAPACITY Front racks 40 kg (90 lb) 80 kg (175 lb) Rear racks including tongue load Rear storage box 10 kg (22 lb) 230 kg (500 lb) includes operator, all other Total vehicle load allowed loads and added accessories GVWR (Gross Vehicle Weight Rating)
  • Page 118 2 x 4 4 x 4 LIQUIDS and GREASES SAE 5W30, 4-stroke mineral-based. API Engine oil type classification SG, SH or SJ or Bombardier (engine and transmission) synthetic oil 5W40. Refer to OIL VISCOSITY CHART for other grade Ethylene-glycol/water mix (50% coolant, 50% distilled water).
  • Page 119 OUTLANDER™ 400 H.O. VEHICLE MODEL Standard ENGINE Bombardier -Rotax 4-TEC, 4-stroke. ® Type Over Head Camshaft (OHC) Number of cylinder Single cylinder Number of valves 4 valves with mechanical lifters (adjustable) Displacement 400 cc (24.4 cu. in) Bore 91 mm (3.58 in)
  • Page 120 OUTLANDER™ 400 H.O. VEHICLE MODEL Standard ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug Type...
  • Page 121 OUTLANDER™ 400 H.O. VEHICLE MODEL Standard SUSPENSION Independent suspension Type MacPherson type Front Travel 178 mm (7 in) Independent suspension Type Trailing arms Rear Travel 203 mm (8 in) TIRES Make Othsu Carlisle ACT Type Bias Radial 28 kPa (4 PSI) maximum Front Up to 24 kPa (3.5 PSI) minimum...
  • Page 122 Weight distribution (front/rear) 49/51% LIQUIDS and GREASES SAE 5W30, 4-stroke mineral-based. API Engine oil type classification SG, SH or SJ or Bombardier (engine and transmission) synthetic oil 5W40. Refer to OIL VISCOSITY CHART for other grade Ethylene-glycol/water mix (50% coolant, 50% distilled water).
  • Page 123 OUTLANDER™ 400 H.O. VEHICLE MODEL Standard CAPACITIES 16 L (4.2 U.S. gal) Fuel tank including an approximate reserve of 2 L (0.5 U.S. gal) Oil change with filter: Engine/transmission oil 2.8 L (3 U.S. quarts) Coolant 2.5 L (2.65 U.S. quarts) Front 500 mL (17 U.S.

  • Page 124: International Metric Information Guide

    INTERNATIONAL METRIC INFORMATION GUIDE BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter ........ mass ..........kilogram ......force........... newton......liquid ..........liter ........temperature ........Celsius ......°C pressure ..........kilo pascal......torque ..........newton-meter ....land velocity ........kilometer per hour..... km/h navigation velocity ......

  • Page 125: Warranty

    WARRANTY _____________________...
  • Page 126 ††† warranted separately by the tire and winch manufacturer. If such tire or winch are installed on your Bombardier ATV, please contact the manufacturer or ask your authorized Bombardier ATV dealer for warranty coverage and assistance. Warn Industries inc. (for the winches), Carlisle Tire &...

  • Page 127: Warranty

    3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred (“Bom- bardier ATV dealer”), and then only after the BRP specified pre-delivery inspection...

  • Page 128: Brp Limited Warranty North America: 2005 Bombardier † Atv

    Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
  • Page 129 VALCOURT, QC, J0E 2L0 WAUSAU WI 54401 Tel: (819) 566-3366 Tel: (715) 848-4957 * In the USA, products are distributed and serviced by Bombardier Motor Corpo- ration of Americ a. © 2004 Bombardier Recreational Products Inc. All rights reserved. ®...
  • Page 130 3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred (“Bom- bardier ATV distributor/dealer”), and then only after the BRP specified pre-deliv-...
  • Page 131 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier ATV distributor/dealer.

  • Page 132: Brp International Limited Warranty: 2005 Bombardier Atv

    YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE. Neither the distributor, any Bombardier ATV dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 133 BOMBARDIER RECREATIONAL PRODUCTS INC. BOMBARDIER ATV CUSTOMER ASSISTANCE CENTER VALCOURT, QC, J0E 2L0 Tel: (819) 566-3366 * In the USA, products are distributed and serviced by Bombardier Motor Corpo- ration of America. © 2004 Bombardier Recreational Products Inc. All rights reserved. †...

  • Page 134: Privacy Obligation/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3...

  • Page 135: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 136 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.A. Bombardier Sherbrooke, QC Canada J1L 1W3 V00A2G _____________________...
  • Page 137 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.

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