BOMBARDIER RALLY 200 2003 Shop Manual page 88

Section 03 ENGINE
Subsection 04 (REMOVAL AND INSTALLATION)
From bottom side, do the following:
Install inner bushings into swing arm. Apply Loc-
tite anti-seize lubricant on bushing tapers.
Position the swing arm at its place then install the
swing arm bolt. Before installing the swing arm,
place an O-ring on each inner side of swing arm.
1. Swing arm
2. Frame
3. O-ring
Install both nuts with washers at the end of swing
arm bolt and torque them to 100 N•m (74 lbf•ft).
Install O-rings between frame and swing arm
bushings on both side.
1. Frame
2. Swing arm
3. O-ring
03-04-8
Install O-rings between swing arm bushing and
washers. One on each side.
SWING ARM BOLT SIDE SHOWN
1. O-ring
2. Washer
3. Swing arm
4. Swing arm bolt
Torque the front engine mounting bolt no. 5.
Remove lifting strap.
Install drive chain on engine sprocket.
From the top side, do the following:
Connect the magneto connector.
Install:
– starter
– air box and air intake hose
– fuel tank (refer to FUEL CIRCUIT)
– seat.
On left side of vehicle, install the following:
– exhaust pipe no. 4
(refer to EXHAUST PIPE further in this section)
– coolant engine inlet hose
– carburetor no. 3
– carburetor vent hose
– fuel line
– CVT hoses (inlet no. 1 and outlet no. 2).
VMR2003_008_03_04A.FM