BOMBARDIER RALLY 200 2003 Shop Manual page 135

1. Valve spring compressor clamp (P/N 529 035 724)
2. Valve spring compressor cup (P/N 529 035 725)
3. Valve cotter
LOCATE VALVE SPRING COMPRESSOR CLAMP IN CENTER OF
THE VALVE
Remove valve cotters no. 30.
Withdraw valve spring compressor, valve spring
retainer no. 31 and valve spring no. 29.
Inspection
Check valve spring for visible damages. If so, replace
valve spring.
Check valve spring for free length and straightness.
Replace valves if not within specifications.
VMR2003_012_03_08A.FM
Subsection 08 (CYLINDER AND HEAD)
A. Valve spring length
VALVE SPRING FREE LENGTH
NEW NOMINAL
SERVICE LIMIT
Installation
For installation, reverse the removal procedure.
Pay attention to the following details.
Colored area of the valve spring must be placed on
top.
NOTE: Valve cotter must be properly engaged in
valve stem grooves.
1. Position of the valve spring
2. Valve cotters
Section 03 ENGINE
33.6 mm (1.323 in)
33.0 mm (1.299 in)
03-08-13