BOMBARDIER RALLY 200 2003 Shop Manual page 156

Bearing Removal Procedure
Always heat crankcase housing up to 100°C
(212°F) before removing ball bearings, needle
bearings or plain bearings.
WARNING
Clean oil, outside and inside, from housing be-
fore heat.
CAUTION: Always support crankcase housings
properly when ball bearings, needle bearings
or plain bearings are removed. Crankcase hous-
ing damages may occur if this procedure is not
performed correctly.
NOTE: Always use a press for removal or installa-
tion of plain bearing halves.
Plain Bearing Procedure
Remove plain bearings no. 10, no. 11, no. 12 and
no. 13 with the plain bearing remover/installer
(P/N 529 035 855).
PUSH PLAIN BEARINGS OUTSIDE
1. Plain bearing remover/installer
2. Plain bearing
3. Crankcase MAG
VMR2003_013_03_09A.FM
Subsection 09 (CRANKSHAFT)
To install the plain bearing turn the plain bearing
remover/installer up side down.
NOTE: Apply Molykote grease in crankcase bore to
ease installing the plain bearing halves. Mark plain
bearing oil bore position together with crankcase
thrust surface.
1. Mark on crankcase and oil bore position
2. Spit between bearing halves
CAUTION: Push plain bearings correctly in
place (oil bore and split between plain bearing
halves) to ensure oil supply to crankshaft.
PUSH PLAIN BEARINGS INSIDE
1. Plain bearing installer
Section 03 ENGINE
03-09-11