BOMBARDIER RALLY 200 2003 Shop Manual page 161

Section 03 ENGINE
Subsection 10 (GEARBOX)
NOTE: Use a small, flat screwdriver to remove oil
seals from MAG/PTO side.
CAUTION: Pay attention not to damage CVT/
main shaft during removal of oil seals.
– oil seals no. 6 and no. 5 on engine MAG/PTO
side
1. Oil seal MAG/PTO
2. Flat screwdriver
– oil seal no. 7 in shift shaft area.
CAUTION: Pay attention not to damage shift
shaft during removal of oil seal.
1. Oil seal on shift shaft
03-10-4
Inspection
Check bearings behind each oil seal for contami-
nation and/or metal shavings.
Check surface on CVT/main shaft in oil seal area
for grooves and replace if necessary (see GEAR
BOX below).
Installation
The installation is the reverse of removal proce-
dure.
Pay attention to the following details.
CAUTION: Place a small rag to avoid ball bear-
ing contamination due to metal shavings.
Prepare a chamfer with a three-square scraper to
ease placing oil seals no. 5 and no. 6.
NOTE: Size of the chamfer should be approxi-
mately 30°.
1. Rag
2. Three-square scraper
VMR2003_014_03_10A.FM