BOMBARDIER RALLY 200 2003 Shop Manual page 99

Section 03 ENGINE
Subsection 05 (COOLING SYSTEM)
NOTE: Using pliers, pull the water pump housing
out of crankcase. See the following illustration.
1. Pliers
2. Rag to protect split surface
3. Water pump housing
4. Lifting direction
– water pump shaft
(refer to WATER PUMP SHAFT below).
Replace oil seal in water pump housing if neces-
sary.
Extract oil seal no. 1 from inside of water pump
housing with a screwdriver.
CAUTION: Be careful not to damage the surface of
the seal bore in water pump housing.
Inspection
Check if O-rings are brittle, hard or damaged and
replace if necessary.
1. 2 O-rings
2. Weep hole
03-05-8
Inspect water pump gear for wear and damage on
the snap mechanism to the needle pin. Replace if
necessary.
Installation
The installation is the opposite of the removal pro-
cedure.
Push oil seals no. 1 in place by using the handle for
insertion jig (P/N 420 877 650) and the oil seal
pusher (P/N 529 035 849) as per following proce-
dure:
– Install inner oil seal no. 1 by using spacer on the
oil seal pusher. The sealing lip has to point to-
wards water pump gear.
1. Water pump housing
2. Handle for insertion jig
3. Oil seal pusher
4. Spacer
VMR2003_009_03_05A.FM