BOMBARDIER RALLY 200 2003 Shop Manual page 153

Section 03 ENGINE
Subsection 09 (CRANKSHAFT)
Connecting Rod/Piston Pin Clearance
Measure piston pin. Compare to inside diameter of
connecting rod.
1. Connecting rod
A. Connecting rod small end diameter
A. Piston pin diameter in the area of the bushing
CONNECTING ROD SMALL END DIAMETER
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
PISTON PIN DIAMETER
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
03-09-8
15.005 mm (.5907 in)
15.015 mm (.5911 in)
15.06 mm (.593 in)
14.997 mm (.5904 in)
15.000 mm (.5905 in)
14.990 mm (.5902 in)
PISTON PIN BORE CLEARANCE
SERVICE LIMIT
If the connecting rod small end diameter is out of
specification, replace crankshaft and piston pin.
Crankshaft Radial Play MAG/PTO Side
Measure crankshaft on MAG/PTO side. Compare
to inside diameter of MAG/PTO bushing (see
CRANKCASE below).
1. Measure here with a micrometer
CRANKSHAFT MAG/PTO DIAMETER
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
CRANKSHAFT MAG/PTO RADIAL CLEARANCE
SERVICE LIMIT
0.070 mm (.0028 in)
32.010 mm (1.2602 in)
32.025 mm (1.2608 in)
32.000 mm (1.2598 in)
0.07 mm (.0028 in)
VMR2003_013_03_09A.FM