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SAE U.S. equiva- experience problems which cannot be lent in parenthesis. Where precise ac- resolved by an authorized Bombardier curacy is not required, some conver- ATV dealer. sions are rounded off for easier use.
TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................INTRODUCTION ..
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SECTION I – GENERAL SAFETY INFORMATION ....... 65 SECTION II – BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE . .. 67 SECTION III – OPERATOR'S GUIDE REVIEW........69 SECTION IV –...
NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.
INTRODUCTION Your dealer should have provided you The vehicle handling, stability and with some basic information on the braking distance may be affected particular controls and features of when riding with a passenger. Safely your new vehicle. Please take the reduce speed when riding with a pas- time to study this Operator's Guide senger.
WARNING Operator: • A person under 16 years old should never operate this vehicle. • Never carry more than one passenger on this vehicle. • Passenger must be seated on the designated passenger's seat and hold on to the grab handles at all times. •...
Never operate this vehicle without proper instruction. Take a training course. All operators should receive training from a certified instructor. See your au- thorized Bombardier ATV dealer for more informations. Always follow this age recommendation: A person under 16 years old should never operate this vehicle.
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Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such ter- rain. Always be especially cautious on these kinds of terrain. Always keep in mind that you are carrying a passenger. Always follow proper procedures for turning as described further in this Oper- ator's Guide.
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Always be careful when skidding or sliding. Never attempt with a passenger; overturn or passenger ejection may occur. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.
OPERATION WARNINGS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: The following illustrations are general representations only. Your model may differ. WARNING V00A0AQ POTENTIAL HAZARD Operating this vehicle without proper instruction.
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WARNING V00A1AQ POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
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WARNING V00A1BQ POTENTIAL HAZARD Failure to follow the age recommendations for the passenger. WHAT CAN HAPPEN A child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident. HOW TO AVOID THE HAZARD No one under 12 should be riding on this vehicle.
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WARNING V00A1CQ POTENTIAL HAZARD Carrying more than one passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one passenger reduces your ability to balance and con- trol this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one passenger.
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WARNING V00A2DQ POTENTIAL HAZARD Allowing passenger to sit in a location other than the designated passen- ger's seat. WHAT CAN HAPPEN Passenger seated in a location other than designated passenger's seat could: – impair vehicle stability which could lead to a loss of control –...
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WARNING V00A1DQ POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
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WARNING V00A1EQ POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
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WARNING V00A1FQ POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard. WHAT CAN HAPPEN The following items concern the operator and the passenger: –...
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WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could cause the passenger to fall off Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death of passenger and/or operator.
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WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
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WARNING V00A1GQ POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, for the operator and the passenger, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ___________ ___________ SAFETY INFORMATION...
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WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
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WARNING V00A1HQ POTENTIAL HAZARD Removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle.
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WARNING V00A1IQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection or loss of con- trol.
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WARNING V00A1JQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
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WARNING V00A1KQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision, an overturn or a pas- senger ejection. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide.
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WARNING V00A1LQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
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WARNING V00A1MQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
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WARNING V00A1NQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide.
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WARNING V00A1OQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Never attempt this maneuver when the passenger is on board. Always disembark him before executing.
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WARNING V00A1PQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Operator and passenger must keep their weight uphill.
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WARNING V00A1QQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD The operator is responsible for the safety of the passenger. In doubt, dis- embark him before riding over obstacles.
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WARNING V00A1RQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection. HOW TO AVOID THE HAZARD Never attempt this maneuver with passenger. Always remember that this vehicle handling and stability may be affected when riding with a passen- ger.
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WARNING V00A1SQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
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WARNING V00A1TQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
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WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
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All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seats or use the racks to carry more than one pas- senger.
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WARNING V00A1UQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories.
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WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.
Pre-Operation Check • If you are pulling a trailer or other equipment, ensure it respects the tongue capacity and towing capac- WARNING ity. Ensure trailer is properly se- The pre-operation check is very cured to hitch. important prior to operating the •...
Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger should have an ap- proved helmet including a rigid chin guard.
Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.
Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail.
Off-Highway Operation The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.
Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
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This vehicle is not designed for riding on roads or highways. (In most places it is an illegal practice). Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use.
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Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation. If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, your passenger, the vehicle and its load.
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V00A1WL If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail“...
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Uphill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, the passenger must synchronize its move- ments with yours.
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Downhill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, the passenger must synchronize its move- ments with yours.
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Side hilling Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, the passenger must synchronize its move- ments with yours.
Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.
HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V00M0BL ___________ ___________ SAFETY INFORMATION...
LOCATION OF THE IMPORTANT LABELS The following labels are on your vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
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Label 8 Label 11 V00M0DY V00M0AY ALL MODELS EXCEPT THOSE SOLD Label 9 IN CANADA AND IN USA Label 12 6442 644.0cc V04M0PY TRAXTER MAX CVT 4982 497.70cc V00M0EY Label 10 V00M09Y TRAXTER MAX 5 SPEED V04M08Y ___________ ___________ SAFETY INFORMATION...
INTRODUCTION Objective The objective of this course is to give the Bombardier* 2-UP vehicle owner the information required to operate a 2-UP vehicle safely. The course will be offered to all 2-UP vehicle buyers, and members of their immediate fam- ilies.
Discuss CPSC (Consumer Prod- 1. 417,200 ATV-related injuries uct Safety Commission) Injury and 2. 1,463 ATV-related deaths. Death Statistics. c) Discuss Bombardier's age and size C) Age and Size Requirements recommendation. for the 2-UP Vehicle d) Discuss what protective clothing –...
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– Once ready, the operator should be- gin riding with a passenger at very low speed and on familiar terrain. F) ATV-Related Local, State and Federal Laws – Discuss those laws. G) Areas where you Cannot Ride your 2-UP Vehicle Basic rules are: –...
SECTION II – BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE Objective Body Posture The purpose of this section is to: You and your passenger must position your body weight to lessen the hazard a) Indicate guidelines prior to view- of tipping over. You and your pas-...
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4. Make sure fuel and oil caps are tight 5. Secure front and rear of vehicle Law Observance Refer to section I. C) Recap – Questions and answers. – Review of the CPSC injury and death data. – Review of safety messages, such as wearing protective head gear and clothing.
SECTION III – OPERATOR'S GUIDE REVIEW Objective Expected Results The purpose of this section is to: Upon completion of this section, you should: a) Emphasize the importance of ob- serving the warning and caution – Be familiar with the need to review symbols.
SECTION IV – HANDS-ON RIDING Objective 3. Dealer representative checks off the scoring chart when you The purpose of this section is to: have completed the maneuvers a) Familiarize you with the pre-opera- satisfactorily. tion check. 4. Dealer representative and you b) Remind you about the protective continue with the maneuvers clothing that should be worn by...
DRIVING MANEUVER LIST Hands-on riding practice should incorporate the maneuvers described below. Trainees are required to perform a minimum number of repetitions of each of the eight driving maneuvers. The person giving the training must demonstrate each maneuver and then have the trainee repeat the following minimum number of repetitions.
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Maneuver # 3 Maneuver # 4 Sharp turns less than 90° - left and Slalom (minimum repetition: three right. Corners 90 degrees and less times). than 90 degrees (minimum repetition: two clockwise and two counterclock- FINISH wise). START START FINISH V01A4IY TYPICAL 1.
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Maneuver # 5 Maneuver # 6 Quick stop: large oval with panic Riding over obstacle (minimum rep- maneuver (minimum repetition: two etition: once with left wheels, once times). with right wheels, and once with both wheels). FINISH START START 1.5 m (5) 1.2 m (4) 1.8 m (6) FINISH...
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Maneuver # 7 Maneuver # 8 Traversing hills (minimum repetition: U-turn and K-turn (minimum repeti- once each direction). tion: one time). 9 m (30) 2.4 m Uphill (8) START FINISH V01A5SY TYPICAL — U-TURN Uphill START FINISH V01A4LY 2.4 m TYPICAL (8) 1.
Section I: General Safety Information Explain the reason for safety training. Discuss CPSC Injury and Death Statistics. Discuss Bombardier's age and size recommendations. Discuss what protective clothing should be worn by the operator and the passenger while riding the 2-UP vehicle.
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Section II: Bombardier 2-Up Vehicle Safety Videocassette Review the Bombardier 2-UP vehicle Safety Videocassette with your trainee. Make sure to answer any questions your trainee may have. Section III: Operator's Guide Review Review the Operator's Guide with your trainee. Emphasize the need for periodic and frequent reviews of the guide.
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5) Quick Stop Quick stop as used in article I above. Large oval with panic maneuver (minimum repetition: two times). 6) Riding Over Obstacles Riding over obstacles – 4 x 4 pieces of wood should be placed in vehicle's path so rider can drive over them (minimum repetition: once with left wheels, once with right wheels, and once with both wheels).
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Trainee's Scoring Chart EXERCISE PASS FAIL 1. Starting and stopping 2. Turning 3. Sharp turns 4. Slalom 5. Quick stops 6. Riding over obstacles 7. Traversing hills (if there is no hill available, make sure to review the description of the maneuver in the Operator's Guide with the trainee) 8.
These numbers are required by the authorized Bombardier ATV dealer to complete war- ranty claims properly. No warranty will be allowed by Bombardier Inc. if the en- gine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.
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Traxter MAX 5 SPEED V01M19L TYPICAL 1. EIN (Engine Identification Number) 2. VIN (Vehicle Identification Number) 3. Model _____________________...
Compliance Label This label indicates vehicle's conformity in many countries. LABEL LOCATION Under seat, on the RH upper bar of frame. Traxter MAX 5 SPEED Under seat, on the LH upper bar of frame. Traxter MAX CVT V00M03Y V00M02Y OTHER COUNTRIES IN THE WORLD USA AND CANADA ______________________...
EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.
CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional on some models. Traxter MAX CVT V04A1SL ______________________...
While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. 2) Front Brake Lever NOTE: This section gives basic func- tions of the various controls of your Located on the right side of handle- ATV.
NOTE: Using the rear brake will have WARNING also an effect on front wheels because Make sure brake lever lock is fully they are interconnected through the disengaged before operating the drive train. As on other wheeled vehi- ATV. cles, the vehicle weight is transferred When you ride the vehicle, brakes to the front wheels when braking.
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To change the transmission position, completely stop vehicle then move lever to the desired position while pulling lever upward. Do not force lever. If unable to shift, rock the vehi- cle back and forth to move the vehicle and try again. V06E03Y To change the transmission position, completely stop vehicle then move...
N: Neutral This position disengages the transmis- sion to allow manual vehicle move- ment or towing. H: High gear This selects the high speed range of the transmission in the gear box. It is the normal riding position. It allows the vehicle to reach its maximum speed.
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Press and hold the start button. Re- lease immediately after engine is started. Choke Lever Located at bottom of multi-function switch. This device features a variable lever to ease cold start. V04A1LY 1. Engine stop switch This switch can be used to stop engine and as an emergency control.
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The other positions between OFF and The lower the gear, the slower the ve- FULL position, will be use depending hicle speed and the higher the gear, on the engine temperature. the higher the vehicle speed. Vehicle must be running to allow gear Traxter MAX 5 SPEED change.
1. Start/stop switch the electrical system. See an autho- To start engine, press and hold the rized Bombardier ATV dealer as soon switch. Release immediately after en- as possible. gine is started. Gear Position Display To stop engine, fully release throttle lever then press the switch.
Slightly, pry the speedometer and may increase engine “braking”. Drive turn it clockwise then remove it from slowly. See an authorized Bombardier steering pod. ATV dealer as soon as possible. 8) Speedometer These vehicles are equipped with an electronic speedometer.
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AUTO Mode (AMBER) Plug connectors to change units from miles to kilometers. Unplug to return •Traxter 5 SPEED: to miles reading. When lit, it indicates the vehicle is operating in autoshift mode. Reinstall the speedometer into steer- ing pod and turn it counterclockwise Engine Temperature (RED) to lock the speedometer.
Neutral (GREEN) When lit, it indicates the transmission in neutral position. Reverse (RED) When lit, it indicates the transmission is in reverse position. Park (AMBER) When lit, it indicates the transmission is in park position. V01A42Y 9) Rear Passenger's 10) Ignition Switch Grab Handles Located at bottom of cluster.
Located at bottom of cluster. This de- vice features a variable lever to ease cold start. Position OFF is for normal use with a warm engine (pushed in). V01A68Y TRAXTER MAX 5 SPEED 1. Ignition switch Insert key in switch and turn to the desired position.
To adjust the choke lever resistance, lift the rubber bellows then screw the choke lever nut with your fingers. Do not torque excessively because the choke lever won't move easily. Put back the rubber bellows in its original position. 12) Auxiliary Headlamp The auxiliary headlamp is located on the steering pod.
16) Rear Brake Pedal Located on the right footrest. When pressed down, the rear brake is ap- plied. When released, it should return to its original position. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain.
17) Rewind Starter Handle Traxter MAX 5 SPEED The rewind starter handle is provided as an emergency starting device. Follow the usual starting procedure; but use the rewind starter instead of the electric starter. Located on left side panel under front part of seat.
– fuse 30 A (1) – fuse 20 A (1) – fuse 15 A (1). 21) Seat Latch Located underneath rear end of seat. It allows the removal of seat to give access to engine compartment. V01L07Y TYPICAL 1. Removing cover 2.
WARNING Ensure to properly secure material to rack. Do not overload. Ensure load does not interfere with visi- bility and/or steering. Do not carry passenger(s). Refer to SPECIFICATIONS for carry- ing loads and cargo weight distribution recommendations. 23) Air Duct V04L02Y Located on rear fenders.
An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an autho- rized Bombardier ATV dealer for more details. 27) Fuses The electrical system is protected with fuses.
30) Fairlead (if so equipped) Located on the front skid plate. V01A1OY 1. Winch 2. Front skid plate 29) Winch Control Switch V01A1OZ (if so equipped) 1. Front skid plate 2. Fairlead Located on the LH side of the handle- bar, near multi-function switch.
LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to check their levels. Refer to MAINTE- WARNING NANCE for procedures to replace the Always stop engine before refu-...
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°C °F °F engine and transmission. For im- prove overall performance and wear protection use Bombardier synthetic oil (P/N 293 600 039). This is a special synthetic oil formulated for clutch type gearbox. Traxter MAX 5 SPEED CAUTION: Use of synthetic or...
Cooling system must filled 1. Remove the dipstick and wipe with Bombardier premixed coolant clean. (P/N 219 700 362) or with distilled 2. Reinstall dipstick. The dipstick water and antifreeze solution (50% must be insert properly and com- water, 50% antifreeze).
NOTE: A cooling system that fre- quently requires coolant is the indica- V04C05Y tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Traxter MAX 5 SPEED Coolant Replacement Refer to MAINTENANCE section. Brake Fluid Recommended Fluid Always use brake fluid meeting the specification DOT 4 only.
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NOTE: A low level may indicate leaks or worn brake pads. See an autho- rized Bombardier ATV dealer. Front Brake Fluid Reservoir Turn steering in the straight-ahead po- sition to ensure reservoir is level. Check the brake fluid level; the reser- voir is full when the fluid reaches of the top of window.
Battery This vehicle is equipped with an elec- trolyte type battery that requires a min- imum of maintenance. Electrolyte Level Place the vehicle on a level surface. Check electrolyte level by the rear left inner fender. Use a flashlight if neces- sary.
Bombardier ATV dealer. This inspec- break-in period. tion will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.
PRE-OPERATION CHECK • If you are pulling a trailer or other WARNING equipment, ensure it respects the The pre-operation check is very tongue capacity and towing capac- important prior to operating the ity. Ensure trailer is properly se- vehicle. Always check the proper cured to hitch.
On Traxter MAX 5 SPEED , when the temperature is below - 15°C (5°F), the primer kit (P/N 703 500 045) installation is recommended. See an authorized Bombardier ATV dealer. Press the start/stop switch or the start button and hold until engine starts. _____________________...
CAUTION: Do not hold start/stop switch or start button more than 30 seconds. A rest period should be observed between the cranking cy- cles to let starter cool down. Pay at- tention to battery; do not discharge NOTE: The throttle can be use to help starting the engine faster.
Shifting the Transmission Grasp manual starter handle firmly and, slowly, crank engine until a resis- Let engine idle to warm up. tance appears. Apply brakes and select the desired Pass this resistance and release the gear range H/L. handle. NOTE: The brake must be applied Take again the handle firmly and crank when the transmission lever is en-...
Manual/Autoshift Selector Traxter MAX 5 SPEED When selector is in autoshift mode, the transmission upshifts automat- ically when the vehicle speed in- creases. Inversely, when vehicle speed decreases, the transmission downshifts automatically. Using Reverse CAUTION: When changing from forward to reverse, or vice-versa, always completely stop the vehicle and apply the brake prior to moving the transmission lever.
ON after starting en- gine continues to flood, see an autho- gine, stop engine and see an autho- rized Bombardier ATV dealer. rized Bombardier ATV dealer as soon as possible. Engine Overheat If engine overheats and indicator light...
Metal- lic parts lubrication is highly recom- mended. Use BOMBARDIER LUBE V01B02Y (P/N 293 600 016) or an equivalent. 1. Insert the screwdriver here as a handgrip This must be performed at the end of A.
See an authorized Bombardier ATV dealer for proper procedures. When using your ATV after storage, a preparation is required. See an autho- rized Bombardier ATV dealer for proper procedures. V01E05Y 1. Use screwdriver as a handgrip 2. Pull to downshift 3.
CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo Traxter MAX CVT TOTAL LOAD ALLOWED: WARNING 272 kg (600 lb) (includes operator and The vehicle handling, stability and passenger, all other loads and braking distance are affected when...
Traxter MAX 5 SPEED WARNING TOTAL LOAD ALLOWED: 280 kg (640 lb) (includes operator and passenger, all other loads and added accessories) 80 kg (175 lb) 40 kg (90 lb) Includes Includes rear front rack and rack and tongue V00A174 storage load Never tip this vehicle on end for...
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Rear Location V01A3MY WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer. _____________________...
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MAINTENANCE CHART The maintenance is very important; if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. I: Inspect, verify, clean, adjust, lubricate or replace if EVERY Initial in- necessary spection...
I: Inspect, verify, clean, adjust, lubricate or replace if EVERY Initial in- necessary spection To be C: Clean 10 h or performed 100 h or 200 h or 30 days L: Lubricate 25 h or 50 h or 1 year or 2 years or or 250 km 625 km...
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Customer cover latches Vehicle cleaning and protection Customer (1) To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected. (2) Pre-ride inspection item. (3) Every 100 hours, check coolant strength.
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MAINTENANCE While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. WARNING WARNING Unless otherwise specified, engine The engine oil can be very hot. should not be running for all main- Wait until engine oil is warm.
Be sure that the old filter O-ring is removed. CAUTION: Only use Bombardier high pressure filter or suitable equivalent. The Bombardier filter is specifically designed for this en- V04L1KY gine. This filter does not operate at 1. Side panel the same pressure as other brands.
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Turn the radiator cap counterclockwise and remove it. On Traxter MAX CVT , remove the skid plate under vehicle, the RH side panel and the door in the footrest. Remove the drain plug and drain the coolant into a suitable container. V01C2QY 1.
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Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Valve Adjustment Valve adjustment is not required on this engine. Spark Arrester The muffler must be periodically V04C0CY purged of accumulated carbon. TRAXTER MAX CVT WARNING Never run engine in an enclosed area.
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LOW PRESSURE ONLY. NEVER USE Pull on the circumference of the ac- cess plug and remove plug. A HIGH PRESSURE WASHER. Properly reinstall access plug and seat. Carburetor See an authorized Bombardier ATV dealer each year to verify and clean the fuel system. _____________________...
Air Intake System Air Filter Cleaning/Draining Periodically inspect air filter box drain tube for liquid or deposits. V01F05Y TYPICAL 1. Release clamps 2. Lift to remove V04C16Y TYPICAL Loosen clamp and remove air filter. 1. Air filter box 2. Drain tube 3.
When the filter is dried, re-oil with air WARNING filter oil ((P/N 219 700 340) or an equiv- Battery electrolyte is a caustic alent). substance that burns or destroys organic tissues by chemical ac- Air Filter Installation tion. Avoid contact with eyes, Properly reinstall removed parts in the skin and clothing.
WARNING Connect RED (+) cable first then BLACK (-) cable. Always connect RED (+) cable first. NOTE: Place the RED (+) cable be- tween holding straps and battery. Fuses If a fuse is damaged, replace it by one of the same rating. V01G13Y CAUTION: Do not use a higher...
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Bulb Replacement WARNING Always turn the ignition switch OFF before replacing a defective bulb. Always check light operation after re- placement. Headlamps CAUTION: Never touch glass por- tion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with iso- propyl alcohol which will not leave V00G01Y...
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Properly reinstall removed parts in the reverse order of their removal. Adjust beam aiming as follows: Turn knobs to adjust beam height and side orientation to your convenience. Adjust both headlamps evenly. V01A67Y Unplug the auxiliary headlamp then turn the socket counterclockwise to unlock it.
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Indicator Light Traxter MAX 5 SPEED If one LED is burnt in the indicator light cluster, see an authorized Bombardier ATV dealer for replacement of the light cluster. Speedometer The speedometer is lighted with LEDs. If one LED burns, replace the speedometer.
Tires/Wheels TIRE PRESSURE ALL MODELS WARNING When the tires are replaced, never FRONT REAR install a bias tire with a radial tire. MAX. up to 48 kPa 48 kPa Such a combination could create 290 kg (7 PSI) (7 PSI) handling and/or stability prob- (640 lb) lems.
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V07I0FY 1. Remove these screws Separate the housing. Slide rubber protector back to expose throttle ca- ble adjuster. Unscrew the locking nut of the cable adjuster then screw in the adjuster to release the cable tension. V01A08Y 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts (P/N 705 400...
Add lubricant until it runs out at carbu- retor end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster. Loosen lock nut then turn the adjuster to obtain correct throttle lever free play.
Check A-arms for cracks, bending or condition. other damages. See an authorized Bombardier ATV dealer as necessary. Swing Arm Check swing arm for distortion, cracks or bending. See an authorized Bom- bardier ATV dealer if any problem is de- tected.
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The first system uses a cable; an ad- justment is necessary. See an autho- exits the other end of the cable. rized Bombardier ATV dealer. The sec- ond system is hydraulic and requires Body/Frame no adjustment.
Front Storage Compartment Latch Check latch condition. See an autho- rized Bombardier ATV dealer for parts replacement if damaged. Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle. USE LOW PRES- SURE ONLY (like a garden hose).
Check that ignition switch and/or engine stop switch(es) is/are at the ON position. – Start engine with spark plug(s) grounded to engine away from spark plug holes. If no spark appears, replace spark plug(s). – If trouble persists, contact an authorized Bombardier ATV dealer. _____________________...
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Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. – Check ENGINE OVERHEAT in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 5. Air filter box plugged or dirty. – Check air filter and clean if necessary. –...
Check the position of the air intake tube, reinstall properly if necessary. 4. CVT dirty or wear. – Contact an authorized Bombardier ATV dealer. Engine indicator light irregularly flashes at idle speed 1. Engine idle is set too low. –...
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2. TPS sensor is defect. – Check TPS connector on carburetor. – If the connection is good, contact an authorized Bombardier ATV dealer. 3. Engine. – Contact an authorized Bombardier ATV dealer. The RPM increases but the vehicle does not move 1.
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SPECIFICATIONS Traxter MAX CVT VEHICLE MODEL 650 XT ENGINE Bombardier-Rotax , 4 stroke. Over Head ® Type Camshaft (OHC) , liquid cooled. Number of cylinder Single cylinder Number of valves 4 valves with hydraulic lifters (no adjustment) Displacement 644 cc (39.3 cu. in)
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Traxter MAX CVT VEHICLE MODEL 650 XT ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 7400 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug...
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Traxter MAX CVT VEHICLE MODEL 650 XT DRIVE TRAIN Shaft driven/single auto-lock differential Front differential (shear pump) Rear axle Shaft driven/solid axle SUSPENSION Independent suspension — double A-arm, Type 2 shock absorbers (oil) Front Travel 178 mm (7 in) Rigid swing-arm, Type 2 shock absorbers (oil) Rear...
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Traxter MAX CVT VEHICLE MODEL 650 XT LOADING CAPACITY Front rack (includes front storage tray) 40 kg (90 lb) Rear rack (includes tongue load) 80 kg (175 lb) 5 kg (11 lb) Console Total vehicle load allowed (includes operator, all other loads and 290 kg (640 lb) added accessories) GVWR (Gross Vehicle Weight Rating)
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VEHICLE MODEL 650 XT LIQUIDS SAE 10W40, 4-stroke mineral-based. API Oil type classification SG, SH or SJ or Bombardier (engine and transmission) synthetic oil. Refer to OIL VISCOSITY CHART for other grade Ethylene-glycol/water mix (50% coolant, 50% distilled water). Use Bombardier...
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Traxter MAX 5 SPEED VEHICLE MODEL Standard ENGINE Bombardier-Rotax , 4 stroke. Longitudinal ® Type mount, liquid cooled, OHV. Number of cylinder Single cylinder Number of valves 2 valves with hydraulic lifters (no adjustment) Displacement 498 cc (30.4 cu. in) Bore 89 mm (3.5 in)
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Traxter MAX 5 SPEED VEHICLE MODEL Standard ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 7700 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug...
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Traxter MAX 5 SPEED VEHICLE MODEL Standard DRIVE TRAIN Shaft driven/single auto-lock differential Front differential (shear pump) Rear axle Shaft driven/solid axle SUSPENSION Independent suspension — double A-arm, Type 2 shock absorbers (oil) Front Travel 178 mm (7 in) Rigid swing-arm, Type 2 shock absorbers (oil) Rear...
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Traxter MAX 5 SPEED VEHICLE MODEL Standard LOADING CAPACITY Front rack (includes front storage tray) 40 kg (90 lb) Rear rack (includes tongue load) 80 kg (175 lb) Total vehicle load allowed (includes operator, all other loads and added 290 kg (640 lb) accessories) GVWR (Gross Vehicle Weight Rating) 682 kg (1500 lb)
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Traxter MAX 5 SPEED VEHICLE MODEL Standard LIQUIDS SAE 5W30, 4-stroke mineral-based. API classification SG, SH or SJ or Bombardier Oil type synthetic oil. Do not use other synthetic (engine and transmission) oil, synthetic blend oil or special additive . Refer to OIL VISCOSITY...
INTERNATIONAL METRIC INFORMATION GUIDE BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter ........ mass ..........kilogram ......force........... newton......liquid ..........liter ........temperature ........Celsius ......°C pressure ..........kilo pascal......torque ..........newton-meter ....land velocity ........kilometer per hour..... km/h navigation velocity ......
ATVs are warranted separately by the tire and winch manufacturer. If such tire or winch are installed on your Bombardier ATV, please contact the manufacturer or ask your authorized Bombardier ATV dealer for warranty coverage and assistance.
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3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred (“Bom- bardier ATV dealer”), and then only after the BRP specified pre-delivery inspection...
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Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
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3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred (“Bom- bardier ATV distributor/dealer”), and then only after the BRP specified pre-deliv-...
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BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier ATV distributor/dealer.
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AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE. Neither the distributor, any Bombardier ATV dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec...
STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
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AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.A. Bombardier Sherbrooke, QC Canada J1L 1W3 V00A2G _____________________...
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ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.
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