BOMBARDIER RALLY 200 2003 Shop Manual page 169

Section 03 ENGINE
Subsection 10 (GEARBOX)
Measure the gap of shift fork engagement groove.
GAP OF SHIFT FORK ENGAGEMENT GROOVE
NEW MINIMUM
NEW MAXIMUM
SERVICE LIMIT
1. Main gear
A. Gap for engagement of shift fork
Check output shaft for wear.
OUTPUT SHAFT
SERVICE LIMIT
MAG SIDE
PTO SIDE (SPROCKET)
PTO SIDE
(CRANKCASE)
1. Mag side (gearbox cover)
2. PTO side (running surface for reverse gear sprocket)
3. PTO side (crankcase)
03-10-12
5.00 mm (.197 in)
5.10 mm (.201 in)
5.20 mm (.205 in)
24.960 mm (.983 in)
21.960 mm (.866 in)
14.960 mm (.589 in)
Check thrust washer no. 27 on output shaft for wear
limit.
THRUST WASHER THICKNESS
SERVICE LIMIT
PTO SIDE
1. Thrust washer (output shaft)
A. Thrust washer PTO
Check intermediate shaft for wear limit and thick-
ness of thrust washer no. 28.
INTERMEDIATE SHAFT
SERVICE LIMIT
PTO/MAG SIDE
THRUST WASHER THICKNESS
SERVICE LIMIT
PTO/MAG SIDE
0.900 mm (.035 in)
17.990 mm (.708 in)
0.900 mm (.035 in)
VMR2003_014_03_10A.FM