BOMBARDIER RALLY 200 2003 Shop Manual page 182

Section 03 ENGINE
Subsection 11 (CVT)
Sliding Half
Check sliding half of driven pulley for free move-
ment. Replace driven pulley if necessary.
1. Driven pulley unit
2. Sliding pulley movement
Fixed Half
Check oil seal no. 20 if brittle hard or otherwise
damaged. Replace if necessary.
Check ball bearing no. 23 for free play and smooth
operation. Replace if necessary.
Check one-way clutch no. 21 for free movement
and lock function. Replace if necessary.
Check CVT shaft for heavy wear or visible damage.
Replace if necessary.
Spring
Measure spring free length and squareness. If spring
is out of specification, replace by a new.
SPRING FREE LENGTH
NEW NOMINAL
SERVICE LIMIT
CLUTCH SPRING SQUARENESS
NEW NOMINAL
SERVICE LIMIT
03-11-10
159 mm (6.260 in)
150 mm (5.905 in)
4.5 mm (.177 in)
4.2 mm (.165 in)
Assembly of Driven Pulley
For installation, reverse the removal procedure.
Pay attention to following details
Heat ball bearing area up to 100°C (212°F) before
installing ball bearing no. 23 or one-way clutch
no. 21.
NOTE: Place new ball bearing in a freezer for 10 min-
utes before installation.
Install ball bearing no. 23 by pushing only on the
outer ring.
For installation of one-way clutc.h no. 21 and oil
seal no. 20 use bearing installer (P/N 529 035 858).
1. One-way clutch
2. Direction for lock function of one-way clutch
3. Direction for free movement
CAUTION: Do not use hammer, use press machine
only for one-way clutch installation.
1. Bearing installer
2. Handle (P/N 420 877 650)
3. Oil seal
VMR2003_015_03_11A.FM