BOMBARDIER RALLY 200 2003 Shop Manual page 155

Section 03 ENGINE
Subsection 09 (CRANKSHAFT)
1. 12 screws
– crankshaft.
NOTE: If necessary punch with a soft hammer to
ease lifting crankcase MAG.
Inspection
NOTE: To check some parts, it is recommended
to remove all components in both crankcase hous-
ing.
Clean crankcase from contaminations and blow
the oil supply lines with compressed air.
WARNING
Use safety goggles to avoid injury to your eyes.
Check plain bearings no. 10, no. 11, no. 12 and
no. 13 for scorings or other damages.
Measure plain bearing inside diameter. Replace if
the measurement is out of specification.
03-09-10
1. MAG plain bearing with groove
2. Oil bore
3. Split of the plain bearing halves
4. Cylinder base direction
A. Plain bearing inside diameter to be measured in area of oil bore
1. PTO plain bearing without groove
2. Oil bore
3. Split of the plain bearing halves
4. Cylinder base direction
A. Plain bearing inside diameter to be measured in area of oil bore
PLAIN BEARING INSIDE DIAMETER (MAG/PTO)
SERVICE LIMIT
Check oil seal no. 14 if brittle, hard or otherwise
damaged. Replace if necessary.
NOTE: The oil seal is removed easily with a flat
screwdriver.
32.070 mm (1.2625 in)
VMR2003_013_03_09A.FM