BOMBARDIER RALLY 200 2003 Shop Manual page 261

Section 09 BRAKES
Subsection 02 (HYDRAULIC BRAKES)
Rear Brake Pads
Remove rear brake calipers, see REAR BRAKE
CALIPER for removal procedure.
Remove rear brake pads no. 30 from the caliper.
1. Rear brake pads
2. Caliper
Inspection
CAUTION: Do not clean brake pads in petro-
leum based solvent. Use brake system cleaner
only. Soiled brake pads must be replaced with
new ones.
Measure brake pad lining thickness.
Brake pads must be replaced when lining is 1 mm
(1/32 in) thick or less.
A. 1 mm (1/32 in) minimum
BRAKE PAD MINIMUM
THICKNESS
WARNING
Avoid getting oil or grease on brake pads. Con-
taminated brake pads can affect stopping ca-
pacities.
09-02-8
CAUTION: Brake pads must always be replaced
in pairs.
Installation
Front Brake Pads
Push caliper pistons inward before installing brake
pads.
Make sure that pad spring is in position.
1. Pad spring
Install new brake pads.
Install pad pins by pushing in the pads against pad
spring to align pad slots in the pads and caliper
body.
Install brake caliper so the disc is positioned be-
tween pads.
NOTE: Be careful not to damage pads and that
pads are correctly inserted in their location.
After the job is completed, firmly depress the
brake lever a few times to bring the pads in con-
tact with the disc.
Check for leaks and make sure the brakes operate
normally before driving. The pads must rest flat on
the disk.
Rear Brake Pads
Installation procedure is reverse of the removal.
1 mm (1/32 in)
Adjust brake cable.
VMR2003_028_09_02A.FM