BOMBARDIER Outlander 400 Operator's Manual
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BOMBARDIER Outlander 400 Operator's Manual

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  • Page 2 Inc.: OUTLANDER ROTAX ® XP-S Printed in Canada. (vmo2006-005 DR) ®™Trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. * Trademark of Bombardier Inc. used under license.
  • Page 3 SAE experience problems which cannot be U.S. equivalent in parenthesis. Where resolved by an authorized Bombardier precise accuracy is not required, some ATV dealer. conversions are rounded off for easier use.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................. 7 INTRODUCTION ..
  • Page 5 4) Brake Lever Lock ............. 66 5) Transmission Lever .
  • Page 6 Turn Over ............... .. 90 ATV Immersion.
  • Page 7 Vehicle Cleaning and Protection ..........127 WARRANTY † BRP LIMITED WARRANTY NORTH AMERICA: 2006 BOMBARDIER ATV 130 BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER †...
  • Page 8 _______________________...

  • Page 9: Notice

    NOTICE This OPERATOR'S GUIDE has been prepared to acquaint the owner/oper- ator of a new vehicle with the vari- ous vehicle controls, maintenance and safe operating instructions. It is in- dispensable for the proper use of the product. This OPERATOR'S GUIDE uses the following symbols.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this OPERATOR'S with some basic information on the GUIDE provide riding information particular controls and features of your which has been proven reliable by new vehicle. Please take the time other users.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 12: Special Safety Messages

    Beginners should receive nance procedures and schedules training from a certified instructor. described in this OPERATOR'S Contact an authorized Bombardier GUIDE. ATV dealer to find out about avail- Always keep both hands on the able training course nearest you or...
  • Page 13 Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when abilities. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 14 Always use the size and type tires specified further in this OP- ERATOR'S GUIDE. Always main- tain proper tire pressure as de- scribed further in this OPERATOR'S GUIDE. Never modify this vehicle through improper installation or use of ac- cessories. Only use BRP's ap- proved accessories.

  • Page 15: Operation Warnings

    BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this OPERATOR'S GUIDE . For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566-3366. ____________ ___________ SAFETY INFORMATION...
  • Page 16 WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 17 WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 18 WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 19 WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 20 WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 21 WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 22 WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 23 WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 24 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 25 WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 26 WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 28 WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this OPERATOR'S GUIDE . Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 29 WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 30 WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this OPERATOR'S GUIDE . Always check the terrain carefully before you start up any hill.
  • Page 31 WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this OPERATOR'S GUIDE . NOTE: A special technique is required when braking as you go down a hill.
  • Page 32 WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this OPERATOR'S GUIDE on level ground.
  • Page 33 WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 34 WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 35 WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 36 WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this OPERATOR'S GUIDE .
  • Page 37 WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 38 WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 39 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seat or use the racks to carry a passenger.
  • Page 40 WARNING V00A0PQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 41 WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 42: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and Not all vehicles are the same. Each excitement of riding this vehicle, there has its own unique performance char- are some basic rules and tips that you acteristics, controls and features. should follow. Some may be new to Each will ride and handle differently.

  • Page 43: Pre-Operation Check

    Correct any problem you may have • Check location of controls and en- found before riding. See an autho- sure they work properly. rized Bombardier ATV dealer as nec- • Verify if steering operates freely. essary. • Activate throttle control lever sever- al times to ensure it operates freely.

  • Page 44: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 45: Carrying Loads

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 46: Environment

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance.

  • Page 47: General Operating And Safety Precautions

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 48: Side Hilling

    Side Hilling Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de- pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
  • Page 49 V00A0UL Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. This vehicle is not designed for riding on roads or highways.
  • Page 50 V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden "holes"...
  • Page 51 When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune . Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 52 Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you.
  • Page 53 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. V00A0YL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 54 Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 55: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this OPER- ATOR'S GUIDE. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 56: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V07M11L 704901107 vmo2006-005-009_en ___________ ___________ SAFETY INFORMATION...

  • Page 57: Location Of The Important Labels

    If missing or damaged, they can be replaced free of charge. See an au- thorized Bombardier ATV dealer. NOTE: The following illustrations used in this OPERATOR'S GUIDE are a gen- eral representation only. Your model may differ.
  • Page 58 vmo2006-005-007_a vmo2006-005-008_a ___________ ___________ SAFETY INFORMATION...
  • Page 59 Label 1 Label 3 V07M06Y Label 4 V01M01Z Label 2 V07M07Y Label 5 V01M02Z V01M07Z ____________ ___________ SAFETY INFORMATION...
  • Page 60 Label 6 Label 10 vmo2006-005-011 INTERNATIONAL MODELS ONLY Label 11 V00M05Y Label 7 vmo2006-005-012 vmo2006-005-010_en LOCATED UNDER SEAT Label 8 V07M0YY Label 9 V07M16Y ___________ ___________ SAFETY INFORMATION...

  • Page 61: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 62: How To Identify Your Atv

    These numbers are required by the authorized Bombardier ATV dealer to complete war- ranty claims properly. No warranty will be allowed by BRP Inc. if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 63: Compliance Label

    Compliance Label This label indicates vehicle's compliance in many countries. LABEL LOCATION Under seat, on the upper bar of frame. All Outlander V00M03Y V00M02Y OTHER COUNTRIES IN THE WORLD USA AND CANADA _____________________...

  • Page 64: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 65: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2006-005-033_a _____________________...
  • Page 66 vmo2006-005-034_a vmo2006-005-035_a vmo2006-005-036_a ______________________...

  • Page 67: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section gives basic func- tions of the various controls of your ATV. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.

  • Page 68: Brake Lever Lock

    V07K01Y TYPICAL 1. Brake. lever V07K02Y 2. To apply brakes TYPICAL 4) Brake Lever Lock 1. Brake lever lock 2. Press to apply parking brakes Located on left side of handlebar on the brake lever. When applied, it pre- To release mechanism: Squeeze vents the vehicle from moving.

  • Page 69: Multi-Function Switch

    CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever. P: Park This position locks the transmission to help prevent vehicle movement. Al- ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in V07I02Y...
  • Page 70 NOTE: Place ignition switch to ON To stop engine, fully release throttle "without light" position to close the lever then use the engine stop switch. headlamp. Start Button Located above engine stop switch. vmo2006-005-013_a IGNITION SWITCH 1. ON "without light" 2.

  • Page 71: Speedometer

    V07I08Y CHOKE LEVER IN THE OFF POSITION The full choke position is used for low- V07I07Y er engine temperature. TYPICAL 1. Override button 2. Engine stop switch This button is used to override the re- verse speed limiter system and while power backing up.
  • Page 72 vmo2006-005-015_a 1. Lift to release locking tab 2. Turn clockwise to release speedometer vmo2006-005-014_a TYPICAL 1. Display selector button 2. 4WD system display 3. Transmission position display 4. Vehicle speed display 5. Multi-function display 6. Unit display 7. Oil pressure indicator lamp 8.
  • Page 73 18 volts in the electrical system, caused by a disconnected or defective voltage regulator. Check voltage regulator connection or contact an authorized Bombardier ATV vmo2006-005-015_b dealer for voltage regulator replace- 1. Selector button ment. Multi-Function Display...

  • Page 74: 12-Volt Power Outlet

    Two wires are hidden in the wiring harness 4-Wheel Drive System at the rear of vehicle. See an autho- rized Bombardier ATV dealer for more When this indicator is ON, it details. indicates the 4WD system is activated.

  • Page 75: Fuel Tank Cap

    The ON with lights position, turns on all lights with either the engine run- ning or not. Remember that having the lights on without the engine run- ning discharges the battery. Always turn ignition to OFF after engine has been stopped. NOTE: While engine can be stopped by turning ignition key OFF, we recom- mend the engine be stopped by the...

  • Page 76: Brake Pedal

    13) Brake Pedal Located on the right footrest. When pressed down, the rear brake is ap- plied. When released, the brake ped- al should return to its original position. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain.

  • Page 77: Access Panel

    16) Rear Storage Compartment Located in rear of vehicle. Convenient location to carry personal articles such as a spare spark plugs, first aid kit, etc. Unlatch cover, gently lift then remove cover. The compartment is equipped with a drain plug. Remove plug to allow draining when necessary.

  • Page 78: Cargo Racks

    WARNING Make sure seat is securely latched before riding. 18) Cargo Racks Located on top of chassis at front and rear. Convenient racks to carry gear. WARNING vmo2006-005-027_b 1. Seat latch Ensure to properly secure material to racks. Do not overload. Ensure Seat Removal load does not interfere with visibil- Push latch forward while gently lifting...

  • Page 79: Radiator Cap

    WARNING Ensure to install the proper ball size that matches the equipment you will tow. NOTE: Follow manufacturer's instruc- tions for proper attachment. 20) Radiator Cap vmo2006-005-029_a Located in service compartment, un- FUSES LOCATION der access panel. 1. Accessories (15 A) 2.

  • Page 80: Dipstick

    Located on right side of vehicle. Au- to-rewind type. To engage mecha- nism, pull handle slowly until a resis- tance is felt then continue to slowly pull the handle until the compression stroke peak (strong rotating resis- tance) is overpassed then, pull vigor- ously.
  • Page 81 The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch. vmo2006-005-031_a 1. Winch 2. Front skid plate 3. Fairlead 4. Winch hook _____________________...

  • Page 82: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before re- liquids.
  • Page 83 Oil Viscosity Oil Level SAE 5W30 or XP-S 10W40 4-stroke oil CAUTION: Check level frequently (P/N 219 700 346) is recommended for and refill if necessary. Do not over- all seasons. fill. Operating the engine/transmis- sion with an improper level may However, during the hottest days of severely damage engine/transmis- the summer and bitter cold days of the...

  • Page 84: Engine Coolant

    Cooling system must filled and reinstall access panel. with Bombardier premixed coolant (P/N 219 700 362) or with distilled If the coolant is added in the coolant water and antifreeze solution (50% reservoir, check the level in the radia- distilled water, 50% antifreeze).

  • Page 85: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Coolant Replacement Refer to MAINTENANCE section. Brake Fluid V07I02Z...

  • Page 86: Break-In Period

    Bombardier ATV dealer. This inspec- tion will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.

  • Page 87: Operating Instructions

    Correct any problem you may have • Verify if steering operates freely. found before riding. See an autho- • Activate throttle control lever sever- rized Bombardier ATV dealer as nec- al times to ensure it operates freely. essary. It must return to idle position when released.

  • Page 88: Warm Engine Starting

    In cold weather, under 0°C (32°F), When the engine is warm, push place the choke lever in full position. the choke lever to OFF, and release brakes. V07I08Z TYPICAL 1. OFF position Warm Engine Starting V07I09Z Start the engine as explained above but without the choke.

  • Page 89: Stopping The Engine

    Pass this resistance and release the Using the Reverse handle. CAUTION: When changing from Again take the handle firmly and crank forward to reverse, or vice-versa, engine. always completely stop the vehicle and apply the brake prior to moving Repeat this procedure completely if the transmission lever.

  • Page 90: Winch Operation

    Winch Operation XT Models See the ATV WINCH OPERATOR'S MANUAL. This manual should be kept in the tool kit and remain in the vehicle at all times. V07I0DY 4WD MODE To deselect the 4WD mode, press the selector on 2WD. V07I0EY 2WD MODE When the selector is located on the...

  • Page 91: Special Procedures

    Clean the spark plug cap area then re- engine is hot. move it. Remove the spark plug (tools are supplied in tool kit). See an authorized Bombardier ATV WARNING dealer as soon as possible. Always wear eye protector and Post-Operation Care gloves when cleaning the spark plug hole.

  • Page 92: Turn Over

    Before starting engine, check engine oil level and refill if necessary. If the oil pressure light stays ON after starting engine, stop engine and see an autho- rized Bombardier ATV dealer as soon as possible. ATV Immersion Should the ATV become immersed, it...

  • Page 93: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicle.
  • Page 94 Transportation Front Location When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING V07A0EY TYPICAL Rear Location V00A174 Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all four wheels).

  • Page 95: Troubleshooting

    – Check charging system fuse. – Check connections and terminals condition. – Have the battery checked. – Contact an authorized Bombardier ATV dealer. ENGINE TURNS OVER BUT FAILS TO START 1. Engine stop switch. – Make sure that engine stop switch is in ON position.
  • Page 96 – Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 5. Air filter/box plugged or dirty. – Check air filter and clean if necessary.
  • Page 97 – Check deposits in air box drain. – Check the position of the air intake tube. 4. CVT dirty or worn-out. – Contact an authorized Bombardier ATV dealer. TRANSMISSION LEVER IS HARD TO MOVE 1. Transmission gears are in a position that prevents the transmission lever to work.

  • Page 98: Specifications

    SPECIFICATIONS OUTLANDER™ 400 H.O. VEHICLE MODEL STANDARD ENGINE Bombardier -Rotax 4-TEC, 4-stroke. ® Type Over Head Camshaft (OHC) Number of cylinder Single cylinder Number of valves 4 valves with mechanical lifters (adjustable) Displacement 400 cc (24.4 cu. in) Bore Standard 91 mm (3.58 in)
  • Page 99 OUTLANDER™ 400 H.O. VEHICLE MODEL STANDARD ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug Type...
  • Page 100 OUTLANDER™ 400 H.O. VEHICLE MODEL STANDARD SUSPENSION Independent suspension Type MacPherson type Front Travel 178 mm (7 in) Independent suspension Type trailing arms Rear Travel 203 mm (8 in) TIRES Make Othsu Carlisle ACT Type Bias Radial 28 kPa (4 PSI) maximum Front Up to 24 kPa (3.5 PSI) minimum...
  • Page 101 SG, SH or SJ or XP-S 5W40 (engine and transmission) synthetic 4-stroke oil. Refer to OIL VISCOSITY CHART for other grade Ethylene-glycol/water mix (50% coolant, 50% distilled water). Use Bombardier Coolant premixed coolant or a coolant specially designed for aluminum engines Type...
  • Page 102 OUTLANDER™ 400 H.O. VEHICLE MODEL STANDARD CAPACITIES 16 L (4.2 U.S. gal) Fuel tank including an approximate reserve of 2 L (0.5 U.S. gal) Oil change with filter: Engine/transmission oil 3 L (3.2 U.S. quarts) Coolant 2.2 L (2.32 U.S. quarts) Front 500 mL (17 U.S.

  • Page 103: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 104: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer.
  • Page 105 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE...
  • Page 106 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE...
  • Page 107 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE...

  • Page 108: General

    GENERAL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. WARNING Unless otherwise specified, engine should not be running for all main- tenance procedures. Before performing any service or inspection operation on the vehi- cle, wait until the engine and ex- haust have cooled down to avoid...

  • Page 109: Engine/Transmission

    ENGINE/TRANSMISSION Oil Change and Oil Filter Replacement Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine. WARNING The engine oil can be very hot. In order to avoid getting burned, do not remove the engine drain plug or the filter cover if the engine is hot.

  • Page 110: Oil Strainer Cleaning

    Oil Strainer Cleaning The oil strainer must be cleaned every 200 hours or every 2 years or every 6000 km (3730 mi). Contact an authorized Bombardier ATV dealer. Coolant Replacement WARNING In order to avoid getting burned, V07C06Y do not remove the radiator cap or loosen the coolant drain plug if the 1.

  • Page 111: Drive Belt

    1. Bleeding screw 2. Engine temperature sensor Drive Belt Drain the system completely and rein- See an authorized Bombardier ATV stall the coolant drain plug. dealer to check the width and the con- dition of drive belt. Pinch hose between radiator and ther-...

  • Page 112: Valve Adjustment

    Valve Adjustment Block the end of the muffler with a shop rag and start engine. See an authorized Bombardier ATV dealer for valves adjustment. Momentarily increase engine RPM several times to purge accumulated Insufficient clearance will cause loss carbon out of the muffler.
  • Page 113 The fins are purposely thin parts to allow effi- cient cooling. WHEN HOSING, USE LOW PRESSURE ONLY, NEVER USE A HIGH PRESSURE WASHER. See an authorized Bombardier ATV dealer to check the performance of the cooling system. _____________________...

  • Page 114: Carburetor

    CARBURETOR See an authorized Bombardier ATV dealer each year to verify and clean the fuel system. _____________________...

  • Page 115: Air Intake System

    AIR INTAKE SYSTEM Air Filter box Draining Air Filter Removal Periodically inspect air filter box drain CAUTION: Never remove or modify tube for liquids or deposits. any component in the air box. Oth- erwise, engine performance degra- dation or damage can occur. The engine carburetion is calibrated to operate specifically with these com- ponents.

  • Page 116: Air Filter Cleaning

    Air Filter cleaning Pour cleaning solution (P/N 219 700 341) or an equivalent into a bucket. Put the filter in to soak. While filter soaks, clean inside the air box. Rinse the filter with warm water until all cleaning solution disappears. Then, let the filter dry completely.

  • Page 117: Electrical

    ELECTRICAL Battery WARNING Unless otherwise indicated, al- WARNING ways turn ignition switch to the OFF position before performing Never charge a battery while in- any maintenance or repair on elec- stalled in vehicle. trical system. Removal Spark Plug Disconnect BLACK (-) cable first then RED (+) cable.

  • Page 118: Fuses

    To remove fuse from holder, remove WARNING the fuse holder cover then pull fuse Connect RED (+) cable first then out. Check if filament is melted. BLACK (-) cable. Always connect RED (+) cable first. Fuses If a fuse is damaged, replace it by one of the same rating.
  • Page 119 NOTE: Concerning the following illus- trations, the front fascia has been re- moved from the vehicle for a better comprehension. Press the spindle then push it on the side to unlock headlamp bulb. vmo2006-005-043_a 1. Screws 2. Holder Remove rubber protector over head- lamp housing.
  • Page 120 Beam Aiming Adjustment Adjust beam aiming as follows: Turn adjustment screws to adjust beam height and side orientation to your convenience. Adjust both head- lamps evenly. vmo2006-005-040_b 1. Headlamp cover 2. Adjustment screws Taillight Unscrew lens screws to expose bulbs. V07G04Y 1.

  • Page 121: Drive Train

    Wheel Bearing Condition Push and pull the wheels from the upper edge to feel the play. See an authorized Bombardier ATV dealer if there is any play. V07H01Y FRONT OF VEHICLE 1. Drive shaft protector 2.

  • Page 122: Tires/Wheels

    Tires/Wheels TIRE PRESSURE WARNING FRONT REAR When the tires are replaced, nev- UP to 28 kPa 31 kPa 230 kg MAX. (4 PSI) (4.5 PSI) er install a bias tire with a radial (500 lb) tire. Such a combination could 24 kPa 28 kPa create handling and/or stability...
  • Page 123 V07H04Y 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 039). Using a different nut could cause damages to the rim. _____________________...

  • Page 124: Steering System

    STEERING SYSTEM Throttle Cable Lubrication Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could V07I0GY cause the throttle lever/cable stick- 1.

  • Page 125: Throttle Lever Adjustment

    V07I0JY NOTE: Place a rag around the throttle V07I0IY cable adjuster to prevent the lubricant Remove the carburetor side cover. from splashing. Add lubricant until it runs out at carbu- retor end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.
  • Page 126 With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine RPM increases, readjust the throttle lever free play. _____________________...

  • Page 127: Suspension

    Bombardier ATV dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized V07J01Y Bombardier ATV dealer if any problem is detected. 1. Adjusting cams 2. Smooth adjustment 3. Hard adjustment A-Arms Check A-arms for cracks, bending or other damages.

  • Page 128: Brake

    Rear disc 4.3 mm (.170 in) thickness Maximum discs 0.3 mm (.010 in) warpage See your authorized Bombardier ATV dealer if a problem is detected con- cerning the brake system. Brake Fluid Replacement WARNING The brake fluid replacement or any brake system repairs should be performed by an authorized Bombardier ATV dealer.

  • Page 129: Body/Frame

    Seat Fasteners Remove seat and check latch mecha- nism and pin for wear. See an autho- rized Bombardier ATV dealer for parts replacement if damaged. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 130 _____________________...

  • Page 131: Warranty

    WARRANTY _____________________...

  • Page 132: Brp Limited Warranty North America: 2006 Bombardier Atv

    Quebec 1-800-361-9291 Certain2006 Outlander XT and Outlander XT Max ATVs are originally equipped with Carlisle tires. If your 2006 Outlander ATV (Outlander 400 HO and Outlander Max) is equipped with other tires, they are warranted directly by BRP and not by the tire manufacturer.
  • Page 133 This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred ( “Bom- bardier ATV dealer”), and then only after the BRP specified pre-delivery inspection...
  • Page 134 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier ATV dealer during the warranty coverage pe- riod.
  • Page 135 Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

  • Page 136: Brp International Limited Warranty: 2006 Bombardier Atv

    Bombardier ATV distributor/dealer. Moreover, this warranty cover- age is only available if the Bombardier ATV is purchased in the country in which the purchaser resides. BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met.
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Bombardier parts without charge for parts and labour, at any authorized Bombardier distributor/dealer.
  • Page 138 If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized Bombardier ATV distributor/dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
  • Page 139 BOMBARDIER RECREATIONAL PRODUCTS INC BOMBARDIER ATV CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 TEL : +1-819-566-3366 © 2005 Bombardier Recreational Products Inc. All rights reserved. † Bombardier is a trademark of Bombardier Inc. used under license. _____________________...

  • Page 140: Privacy Obligation/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3...

  • Page 141: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 142 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________...
  • Page 143 STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 144 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________...
  • Page 145 STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 146 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________...
  • Page 147 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.

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