Danfoss VLT AutomationDrive FC 360 Programming Manual
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Danfoss VLT AutomationDrive FC 360 Programming Manual

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MAKING MODERN LIVING POSSIBLE
Programming Guide
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VLT
AutomationDrive FC 360
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Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Programming Guide ® AutomationDrive FC 360 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    3.4 Main Menu 4 Parameter Descriptions 4.1 Parameters: 0-** Operation and Display 4.1.1 0-0* Basic Settings 4.1.2 0-1* Set-up Operations 4.1.3 0-3* LCP Custom Readout 4.1.4 0-4* LCP Keypad 4.1.5 0-5* Copy/Save MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 4: Ramp

    4.6.2 5-1* Digital Inputs 4.6.3 5-3* Digital Outputs 4.6.4 5-4* Relays 4.6.5 5-5* Pulse Input 4.6.6 5-6* Pulse Outputs 4.6.7 5-7* 24 V Encoder Input 4.6.8 5-9* Bus Controlled 4.7 Parameters: 6-** Analog In/Out Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 5 4.12.5 13-5* States 4.13 Parameters: 14-** Special Functions 4.13.1 14-0* Inverter Switching 4.13.2 14-1* Mains On/Off 4.13.3 14-2* Trip Reset 4.13.4 14-3* Current Limit Control 4.13.5 14-4* Energy Optimising 4.13.6 14-5* Environment MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 6 4.24.2 37-1* Position Control 4.24.3 37-2* Center Winder 5 Parameter Lists 5.1.1 Default Settings 5.1.2 Conversion 5.1.3 Active/Inactive Parameters in Different Drive Control Modes 5.1.4 0-** Operation and Display 5.1.5 1-** Load and Motor Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 7 5.1.23 32-** Motion Control Basic Settings 5.1.24 33-** Motion Control Adv. Settings 5.1.25 34-** Motion Control Data Readouts 5.1.26 37-** Application Settings 6 Troubleshooting 6.1 Warnings and Alarms 6.1.1 Alarms 6.1.2 Warnings 6.1.3 Warning/Alarm Messages Index MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 8: Introduction

    Conventions • Numbered lists indicate procedures. • Bullet lists indicate other information and description of illustrations. • Italicised text indicates: cross reference link footnote parameter name, parameter group name, parameter option Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 9: Approvals

    See Table 1.2 in chapter 1.2.2 Input for more details. Motor frequency. Stop command See chapter 1.2.2 Input for details. Maximum motor frequency. Minimum motor frequency. Rated motor frequency (nameplate data). MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 10: References

    Digital inputs The digital inputs can be used for controlling various Process Control Data functions of the frequency converter. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 11 60° AVM Switching pattern called 60° Asynchronous Vector Modulation (14-00 Switching Pattern). MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 12: Electrical Wiring - Control Cables

    3) Dual DC choke in 30-75 kW (J6 & J7) 4) Switch S801 (bus terminal) can be used to enable termination on the RS-485 port (terminals 68 and 69) 5) No BR for 30-75 kW (J6 & J7) Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 13: Start/Stop

    Terminal 27 = 5-12 Terminal 27 Digital Input [0] No operation (Default coast inverse) NPN (Sink) Digital input wiring 12 18 19 33 20 Start/Stop Speed Start/Stop [18] Illustration 1.7 Start/stop Illustration 1.5 NPN (Sink) MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 14: Pulse Start/Stop

    Ref. voltage Terminal 29 = 5-13 Terminal 29 Digital Input [21] P 6-11 10V Speed up Terminal 32 = 5-14 Terminal 32 Digital Input [22] Speed down Illustration 1.10 Potentiometer Reference Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 15: Safety

    Leakage currents exceed 3.5 mA. Failure to ground the frequency converter properly can result in death or serious injury. • Ensure correct grounding of the equipment by a certified electrical installer. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 16 For details about the use of the frequency converter on isolated mains, refer to section RFI Switch in the Design Guide. Follow the recommendations regarding the installation on IT-mains. Use relevant monitoring devices for IT- mains to avoid damage. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 17: Programming

    12 [►]: For moving from left to right within the parameter value in order to change each digit individually. Hand Auto Reset Table 3.2 Legend to Illustration 3.1 Illustration 3.1 View of the LCP 21 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 18: The Right-Key Function

    ] to change the value. Pressing [►] does not change the value of the digits or move the decimal point. Setup 1 Setup 1 Setup 1 Setup 1 Setup 1 Illustration 3.3 Right-key Function Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 19 Programming Programming Guide MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 20: Status Menu

    Main Menu, or press [Menu] once to enter Status. Illustration 3.6 Main Menu Interactions - Continuous Parameters See Illustration 3.6 for the principles of changing the value of continuous, enumerated and array parameters. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 21 (return to screen 2). ▲ ▼ ]: Select parameter within the group. [Back]: Removes the value and shows the parameter group. ▲ ▼ ]: Select group. Table 3.5 Changing Values in Enumerated Parameters MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 22: Parameter Descriptions

    Protective function against overvoltage at coast. Forced stop, Resets the local reference to 0 upon WARNING ref=0 restarting the frequency converter. Can cause PWM when coasted. Off Function is not active. Function is active. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 23: Set-Up Operations

    Is used for remote selection of set-ups using [1501] Running Hours Set-up digital inputs and the serial communication port., [1502] kWh Counter This set-up uses the settings from [1600] Control Word parameter 0-12 Link Setups. [1601] Reference [Unit] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 24 [1692] Warning Word [1613] Frequency [1693] Warning Word 2 [1614] Motor current [1694] Ext. Status Word [1615] Frequency [%] [1695] Ext. Status Word 2 [1616] Torque [Nm] [1890] Process PID Error Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 25 PCD 2 Write For Application [1638] SL Controller State [3403] PCD 3 Write For Application [1639] Control Card Temp. [3404] PCD 4 Write For Application [1650] External Reference [3405] PCD 5 Write For Application MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 26 PCD 3 Read For Application [1665] Analog Output 42 [mA] [3424] PCD 4 Read For Application [1666] Digital Output [3425] PCD 5 Read For Application [1667] Pulse Input 29[Hz] [3426] PCD 6 Read For Application Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 27 Analog Output AO45 0-24 Display Line 3 Large [1680] Fieldbus CTW 1 Option: Function: [1682] Fieldbus REF 1 [1684] Comm. Option STW [37] Display Text 1 [1685] FC Port CTW 1 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 28: Lcp Custom Readout

    0-30 Custom Readout Unit, 0-31 Custom Readout Min [21] l/min Value (linear only), 0-32 Custom Readout Max Value, [22] 4-14 Motor Speed High Limit [Hz] and actual speed. [23] m³/s [24] m³/min [25] m³/h [30] kg/s [31] kg/min Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 29: Lcp Keypad

    4-14 Motor Speed High Limit [Hz]. No copy No funciton Copy from Copy from set-up 1 to set-up 2. setup 1 Copy from Copy from set-up 2 to set-up 1. setup 2 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 30: Password

    0-60 Main Menu Password Range: Function: [0 - 999 ] Define the password for access to the Main Menu via the [Main Menu] key. Setting values to 0 disables the password function. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 31: Parameters: 1-** Load And Motor

    1-00 Configuration mode compensations are not included. 1-03 Torque Characteristics 1-06 Clockwise direction VVC+ Normal running mode, including slip- and load 1-14 Damping gain compensations. 1-15 High pass filter damp time low speed MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 32 2-07 Parking Time control through a short damping 2-10 Brake Function time constant. However, if this value 2-11 Brake Resistor is too short, the control gets 2-12 Brake Power Limit unstable. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 33: Motor Data

    SPM, i.e. the parameter is [24] 75 kW - 100 hp valid for PM and non-salient SPM [25] 90 kW - 120 hp motors only. [26] 110 kW - 150 hp MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 34: Adv. Motor Data I

    4 kW frequency converter. • Use the X default setting. The frequency converter establishes the NOTICE setting on the basis of the motor name plate data. Avoid generating external torque during AMA. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 35: Adv. Motor Data

    Enter voltage at each frequency point motor (Permanent Magnet Motor). to manually form a U/f characteristic only. matching motor. Frequency points are defined in parameter 1-56 U/f Charac- teristic - F. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 36: Load Depen. Setting

    Mode to 60%. Parameter 1-66 Min. Current at of the rated motor speed n Low Speed automatically adjusts to about 127%, depending on the motor size. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 37: Start Adjustments

    Alarm 18, Start Failed. Any time set in parameter 1-71 Start Delay for use of a start Enabled function must be executed within the time limit. Always Enabled Ref. Dir. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 38: Stop Adjustments

    Set the DC-hold or DC-brake current magnitude (parameter 2-00 DC Hold/ Motor Preheat Current or 2-01 DC Brake Current) to be equal to I pre-mag /(1.73 x Xh) Sample rotor time constants = (Xh+X2)/(6.3*Freq_nom*Rr) Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 39 (selected in parameter 3-15 Reference 1 Source, parameter 3-16 Reference 2 Source or parameter 3-17 Reference 3 Source. None Analog Input Analog Input Digital input Digital input Digital input Digital input Digital input MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 40: Parameters: 2-** Brakes

    2-01 DC Brake Current is to be decimals. active, in connection with a stop command. NOTICE Parameters 2-01, 2-02 and 2-04 have no effect when 1-10 Motor Construction = [1] PM, non-salient SPM. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 41: Mechanical Brake

    Function: Overvoltage control (OVC) reduces the risk of the frequency converter tripping due to an overvoltage on the DC link caused by generative power from the load. Disabled No OVC required. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 42: Parameters: 3-** Reference/Ramps

    [74] m WG ration Mode [80] • The unit selected in [120] parameter 3-00 Reference [121] gal/s Range [122] gal/min [123] gal/h [124] [125] ft³/s [126] ft³/min [127] ft³/h [130] lb/s Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 43: References

    3-15 Reference 1 the actual reference. Source, 3-16 Reference 2 Source, 3-17 Reference 3 No function Source and 8-02 Control Source. Analog Input 53 Analog Input 54 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 44: Ramp

    100) to give the resulting actual Linear reference. S-ramp S-ramp based on the values set in Const parameter 3-41 Ramp 1 Ramp Up Time and Time parameter 3-42 Ramp 1 Ramp Down Time. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 45 4-18 Current Limit during inverter due to regenerative operation of ramping. The value 0.00 corresponds to 0.01 the motor, and such that the generated current does not exceed the current limit MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 46: Other Ramps

    Ramp up Time. Quick-stop is activated with a signal on a selected digital input, or via the serial tdec s x ns RPM Par . 3 − 72 = ref RPM communication port. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 47: Digital Potentiometer

    Function: -100 % [-200 - 200 Set the minimum permissible value for the resultant reference. This is advisable if the Digital Potentiometer is used for fine tuning of the resulting reference. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 48: Parameters: 4-** Limits/Warnings

    [ 0 - 1000 %] This function limits the torque on 4-21 Speed Limit Factor Source the shaft to protect the mechanical Option: Function: installation. No function Analog in 53 Analog in 53 inv Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 49: Motor Feedback Monitoring

    Speed high. Warning bit 9 is set in parameter 16-94 Ext. Status Word. Output relay can be configured to indicate this warning. LCP warning light is not lit when the limit set is reached. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 50: Adjustable Warnings

    ProcessCtrlUnit] limit. When the feedback speeds to be avoided. drops below this limit, the display reads Feedb Low. The signal outputs can be programmed to produce a status signal on terminal Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 51: Parameters: 5-** Digital In/Out

    ALARM. Not all alarms can be reset. Coast (Default Digital input 27): Coasting stop, [14] Jog (Default Digital input 29): Use to activate jog inverse inverted input (NC). The frequency converter speed. See 3-11 Jog Speed [Hz]. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 52 400 ms, the resulting reference follows the [73] PID reset I- When enabled, resets the I-part of the Process setting in ramping up/down parameter 3-x1/ 3-x2. part PID controller. Equivalent to parameter 7-40 Process PID I-part Reset. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 53: Digital Outputs

    27 and 29. Set the I/O function for terminal 27 in feedback 4-56 Warning Feedback Low and 5-01 Terminal 27 Mode, and set the I/O function for range 4-57 Warning Feedback High. terminal 29 in 5-02 Terminal 29 Mode. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 54 4-52 Warning Speed Low to Output A goes high whenever the Smart Logic 4-55 Warning Reference High. Action [38] Set dig. out. A high is executed. The output goes low whenever the Smart Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 55: Relays

    0.01 s [0 - 600 s] range in parameter 4-40 Warning Freq. Low and parameter 4-41 Warning Freq. 5-35 Off Delay, Digital Output High. Range: Function: 0.01 s [0 - 600 s] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 56: Analog Input

    Off the output is set in 5-90 Digital & converter if there is a fault on the Relay Bus Control. In the event of bus Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 57 The relay only cuts in if the condition in goes low. 5-40 Function Relay is uninterrupted [75] Logic rule 5 See parameter group 13-4* Logic during the specified time. Rules. If Logic Rule 5 in SLC is TRUE, MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 58: Pulse Input

    (default) and 5-13 Terminal 29 Digital Input = applicable value). 5-55 Term. 33 Low Frequency Range: Function: 4 Hz [4 - 31999 Enter the low frequency corresponding to the low motor shaft speed (i.e. low Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 59: Pulse Outputs

    P 5-65(term29) parameter 7-00 Speed PID Feedback Source. The encoder Illustration 4.14 Configuration of Pulse Outputs used is a dual channel (A and B) 24 V type. Maximum input frequency: 32 kHz. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 60: Bus Controlled

    Variable. 5-70 Term 32/33 Pulses Per Revolution Range: Function: 1024 [1 - 4096 ] Set the encoder pulses per revolution on the motor shaft. Read the correct value from the encoder. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 61 Set the output frequency transferred to the output terminal 29 when the terminal is configured as [48] Bus Ctrl Timeout in parameter 5-63 Terminal 29 Pulse Output Variable. And a time-out is detected. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 62: Parameters: 6-** Analog In/Out

    Analog input current set in parameter 6-11 Terminal 'Low Voltage'or 53 High Voltage to 'Low Current' parameter 6-13 Terminal 53 High Par 6-xx 'High Voltage'or Current. 'High Current' Illustration 4.17 Time-out Function Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 63: Analog/Digital Output

    Enter the high current value 20.00 [par. 6-22-20.00 corresponding to the high No operation reference/feedback value set in [100] Output frequency 0-100 Hz parameter 6-25 Terminal 54 High Ref./ [101] Reference -Max Feedb. Value. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 64 [22] Ready, no thermal warning [194] Broken Belt Function [23] Remote,ready,no TW [198] Drive Bypass [24] Ready, no over-/ under voltage [25] Reverse [26] Bus OK [27] Torque limit & stop Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 65 Comparator 5 [143] Ext. CL 1 [70] Logic rule 0 [162] Tapered tension set point [71] Logic rule 1 [254] DC Link Voltage [72] Logic rule 2 [73] Logic rule 3 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 66 Scale for the minimum output (0 or 4 mA) of the analog signal at terminal 42. Set the value to be the percentage of the full range of the variable selected in parameter 6-91 Terminal 42 Analog Output. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 67: Parameters: 7-** Controllers

    This parameter is used Lowpass Filter Time with [0] Speed open loop and [1] Speed closed 10 ms loop control, set in 1-00 Configuration Mode. 1024 5 ms 2048 2 ms 4096 1 ms MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 68: Torque Pi Control

    [0 - 500 %] The reference signal bypasses the speed controller by the amount specified. This Analog Input 54 feature increases the dynamic performance Frequency input of the speed control loop. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 69: Process Pid Ctrl

    No. Resetting the I-part makes it possible to start from time needed by the integrator to reach the a well-defined point after changing something in the same gain as the proportional gain. process, e.g. changing a textile roll. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 70: Ext. Process Pid Ctrl

    FF resource as a positive value. filter improves steady-state performance Inverse Select [1] Inverse to treat the FF resource as a and dampens oscillations on the negative value. reference/feedback signals. However, Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 71: Feedback Conversion

    4.8.7 7-6* Feedback Conversion Use the parameter group to configure conversions for feedback signals. 7-60 Feedback 1 Conversion Option: Function: Linear Square root 7-62 Feedback 2 Conversion Option: Function: Linear Square root MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 72: Parameters: 8-** Communications And Options

    Disable 8-31 Address Trigger on alarms Range: Function: Trigger alarm/warn. [ 0.0 - 247 ] Enter the address for the RS-485 port. Valid range: 1-126 for FC-bus or 1-247 for Modbus. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 73: Fc Mc Protocol Set

    Activates Start command via the fieldbus/serial [1502] kWh Counter communication port, AND additionally via one [1600] Control Word of the digital inputs. [1601] Reference [Unit] [1602] Reference % [1603] Status Word MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 74 AND additionally via one of the digital inputs. Logic OR Activates start command via the fieldbus/serial communication port OR via one of the digital inputs. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 75: Fc Port Diagnostics

    (e.g. CRC faults), detected on the bus. 8-82 Slave Messages Rcvd Range: Function: [0 - 65536 ] This parameter shows the number of valid telegrams addressed to the slave, sent by the frequency converter. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 76: Parameters: 9-** Profidrive

    Status Word [1605] Main Actual Value [%] 9-19 Drive Unit System Number [1609] Custom Readout Range: Function: [1610] Power [kW] 1037 [0 - 65535 ] [1611] Power [hp] [1612] Motor Voltage Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 77 PCD 5 Write For Application [1602] Reference [%] [3406] PCD 6 Write For Application [1603] Status Word [3407] PCD 7 Write For Application [1605] Main Actual Value [%] [3408] PCD 8 Write For Application MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 78 The Master automatically sets the baud buffer and counter is set to 0 by reset or rate. power-up. 9,6 kbit/s 19,2 kbit/s 93,75 kbit/s 187,5 kbit/s 500 kbit/s 1500 kbit/s Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 79 9-67 Control Word 1 Range: Function: Resets the Profibus option only. [0 - 65535 ] 9-68 Status Word 1 9-75 DO Identification Range: Function: Range: Function: [0 - 65535 ] [0 - 65535 ] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 80 9-92 Changed Parameters (3) Range: Function: [0 - 9999 ] This parameter displays a list of all the frequency converter parameters deviating from default setting. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 81: Parameters: 12-** Ethernet

    Forces the duplex for each port to full or half Can be automatically assigned when duplex. If parameter 12-12 Auto Negotiation is using DHCP. set to: [1] On, this parameter is read only. Half Duplex Full Duplex MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 82: Other Ethernet Services

    Port 1 disabled [11] Port 2 disabled Disabled Disables the auto cross-over function. [254] Mirror Int. Port to 1 Enabled Enables the auto cross-over function. [255] Mirror Int. Port to 2 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 83 Function: [0 - 4294967295 ] Read only. Advanced Interface counters, from built- in switch, can be used for lowlevel troubleshooting, The parameter shows a sum of port 1 + port 2. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 84: Parameters: 13-** Smart Logic Control

    [0]/action [0]. On reference Illustration 4.22 shows an example with 3 event/actions: Out of current range Below I low Above I high [16] Thermal warning [17] Mains out of range Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 85: Comparators

    Logic rule 2 comparator 0, select index 1 to programme comparator 1, [29] Logic rule 3 and so on. [30] SL Time-out 0 [31] SL Time-out 1 [32] SL Time-out 2 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 86: Timers

    (see 13-40 Logic Rule Boolean 1, 13-42 Logic Rule Boolean 2 or 13-44 Logic Rule Boolean 3). True A timer is only FALSE when started by an action (i.e. [29] Running In range Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 87 [33] Digital input DI18 Evaluates the expression [13-40] AND [13-42]. [34] Digital input DI19 [35] Digital input DI27 Evaluates the expression [13-40] OR [13-42]. [36] Digital input DI29 [39] Start command MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 88: States

    See parameter 13-01 Start Event FALSE) input for the selected logic ([0]-[61]) and parameter 13-02 Stop rule. See parameter 13-40 Logic Rule Event ([70]-[74]) for further Boolean 1, parameter 13-41 Logic Rule description. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 89 Selects preset reference 6. If the active [74] SL Time-out 7 ref 6 preset reference is changed, it merges with [83] Broken Belt other preset reference commands coming from either the digital inputs or via a fieldbus. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 90 [41] Set digital Any output with SL output D is high. out D high [60] Reset Resets Counter A to zero. Counter A [61] Reset Resets Counter B to zero. Counter B Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 91: Parameters: 14-** Special Functions

    Range: Function: ramped up from 0 RPM to the previous reference Size related [0 - 100 %] speed via the normal ramp up). If the energy in MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 92 If mains return while in kinetic back-up, U trip w increases above parameter 14-11 Mains Voltage at recovery Mains Fault*1.35. This is detected in one of the following ways. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 93: Trip Reset

    15-03 Power Up's, AUTOMATIC RESET counter parameter 15-04 Over Temp's, and returns to zero. parameter 15-05 Over Volt's. The frequency converter resets during the next power-up. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 94: Current Limit Control

    When the current limit is reached during motor operation or regenerative operation, the frequency converter tries to reduce torque below the preset torque limits as quickly as possible without losing control of the motor. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 95: Environment

    Enable Option Change Option: Function: NOTICE This parameter cannot be changed while the motor is running. Select the type of output filter connected. No Filter Sine-Wave Filter Sine-Wave Filter with Feedback MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 96: Fault Settings

    Reserved Reserved Reserved Reserved Over Current Table 4.7 Table for Selection of Choice of Action when Selected Alarm Appears (parameter 14-90 Fault Level) D = Default setting x = possible selection Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 97: Parameters: 15-** Drive Information

    The reset is carried out by pressing [OK]. 15-43 Software Version Range: Function: [0 - 5 ] View the combined SW version (or ‘package version’) consisting of power SW and control SW. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 98: Option Indent

    A, B C0 and C1. 15-60 Option Mounted Range: Function: Size related [0 - 30 ] 15-61 Option SW Version Range: Function: Size related [0 - 20 ] Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 99: Parameters: 16-** Data Readouts

    0-30 Custom 0000-4000 Hex) of 4-19 Max Output doutUnit] Readout Unit to Frequency. parameter 0-32 Custom Readout Max Value. 16-16 Torque [Nm] Range: Function: 0 Nm [-30000 - 30000 Nm] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 100: Drive Status

    Function: connected motor. The data are used for [0 - View the actual state of the digital inputs 18, calculation of torque, motor protection, etc. 65535 ] 19, 27 and 29. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 101 6-90 Terminal 42 Mode and 0 mA [0 - 20 mA] parameter 6-91 Terminal 42 Analog Output. 16-66 Digital Output Range: Function: [0 - 15 ] View the binary value of all digital outputs. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 102: Fieldbus & Fc Port

    [0 - 0xFFFFFFFFUL ] View the warning word sent via the serial communication port in hex code. 16-93 Warning Word 2 Range: Function: [0 - 0xFFFFFFFFUL ] View the warning word 2 sent via the serial communication port in hex code. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 103: Parameters: 17-** Feedback Options

    10 kHz [2 - 15 kHz] 17-53 Transformation Ratio Range: Function: [0.1 - 1.1 ] 17-56 Encoder Sim. Resolution Option: Function: Disabled 1024 2048 4096 17-59 Resolver Interface Option: Function: Disabled Enabled MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 104 18-91 Process PID Output Range: Function: [-200 - 200 %] 18-92 Process PID Clamped Output Range: Function: [-200 - 200 %] 18-93 Process PID Gain Scaled Output Range: Function: [-200 - 200 %] Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 105: Parameters: 21-** Ext. Closed Loop

    21-18 Ext. 1 Feedback [Unit] Range: Function: 0 ExtPID1Unit [-999999.999 - 999999.999 ExtPID1Unit] 21-19 Ext. 1 Output [%] Range: Function: [0 - 100 %] 21-20 Ext. 1 Normal/Inverse Control Option: Function: Normal Inverse MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 106: Parameters: 22-** Application Functions

    If the set time is exceeded, sleep mode is loop. entered, not waiting for the set boost pressure to be reached. Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 107: Broken Belt Detection

    Range: Function: 10 s [0 - 600 Set the time for which the broken belt conditions must be active before carrying out the action selected in parameter 22-60 Broken Belt Function. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 108: Parameters: 30-** Special Features

    32-80 Maximum Allowed Velocity 0.10 s [0.05 - 1 s] Range: Function: 1500 RPM [1 - 30000 RPM] 32-81 Motion Ctrl Quick Stop Ramp Range: Function: 1000 ms [50 - 3600000 ms] Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 109: Parameters: 33-** Motion Control Adv. Settings

    [0 - 65535 ] [0 - 10000 ] 34-22 PCD 2 Read For Application Range: Function: [0 - 65535 ] 34-23 PCD 3 Read For Application Range: Function: [0 - 65535 ] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 110 34-29 PCD 9 Read For Application Range: Function: [0 - 65535 ] 34-30 PCD 10 Read For Application Range: Function: [0 - 65535 ] 34-56 Track Error Range: Function: [-2147483647 - 2147483647 ] Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 111: Parameters: 37-** Application Settings

    37-09 Pos. Coast Delay 37-19 Pos. New Index Range: Function: Range: Function: 200 ms [0 - 1000 ms] [0 - 255 ] 37-10 Pos. Brake Delay Range: Function: 200 ms [0 - 1000 ms] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 112: Center Winder

    [0 - 100 %] 37-43 Diameter Calculator Min Speed 37-32 Initial Diameter Measurement Range: Function: Option: Function: [0 - 100 %] Set diameter when diameter reset Set diameter based on analog signal Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 113 [1 - 50 ] 37-53 Tension PID Anti Windup Option: Function: Disabled Enabled 37-54 Winder Jog Reverse Option: Function: No Function Jog reverse 37-55 Winder Jog Forward Option: Function: No function MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 114: Parameter Lists

    Normalized value 2 bytes Bit sequence of 16 boolean variables 1000000 Time difference w/o date TimD 100000 10000 Table 5.1 Data Type 1000 0.01 0.001 0.0001 0.00001 0.000001 0.0000001 Table 5.2 Conversion Table Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 115: Active/Inactive Parameters In Different Drive Control Modes

    1-34 Rotor Leakage Reactance (X2) + see 5) 1-35 Main Reactance (Xh) 1-39 Motor Poles Table 5.3 Active/inactive Parameters 1) Constant torque 2) Variable torque 3) AEO 5) Used in flystart MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 116 2-12 Brake Power Limit (kW) 2-16 AC brake Max. Current 2-17 Over-voltage Control 2-19 Over-voltage Gain 2-20 Release Brake Current 2-22 Activate Brake Speed [Hz] Table 5.5 Active/inactive Parameters 9) Not AC brake Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 117: Operation And Display

    1-1* Motor Selection 1-10 Motor Construction [0] Asynchron 1 set-up FALSE Uint8 1-14 Damping Gain 120 % All set-ups TRUE Int16 1-15 Low Speed Filter Time Const. ExpressionLimit All set-ups TRUE Uint16 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 118 Min Speed for Function at Stop [Hz] 0 Hz All set-ups TRUE Uint16 1-9* Motor Temperature 1-90 Motor Thermal Protection [0] No protection All set-ups TRUE Uint8 1-93 Thermistor Source [0] None All set-ups FALSE Uint8 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 119: Brakes

    Ramp 2 Ramp Up Time ExpressionLimit All set-ups TRUE Uint32 3-52 Ramp 2 Ramp Down Time ExpressionLimit All set-ups TRUE Uint32 3-6* Ramp 3 3-60 Ramp 3 Type [0] Linear All set-ups TRUE Uint8 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 120: Limits/Warnings

    [1] On All set-ups FALSE Uint8 4-6* Speed Bypass 4-61 Bypass Speed From [Hz] 0 Hz All set-ups TRUE Uint16 4-63 Bypass Speed To [Hz] 0 Hz All set-ups TRUE Uint16 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 121: Digital In/Out

    Uint16 5-94 Pulse Out 27 Timeout Preset 1 set-up TRUE Uint16 5-95 Pulse Out 29 Bus Control All set-ups TRUE Uint16 5-96 Pulse Out 29 Timeout Preset 1 set-up TRUE Uint16 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 122: Analog In/Out

    Speed PID Differentiation Time 30 ms All set-ups TRUE Uint16 7-05 Speed PID Diff. Gain Limit 5 N/A All set-ups TRUE Uint16 7-06 Speed PID Lowpass Filter Time 10 ms All set-ups TRUE Uint16 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 123: Communications And Options

    8-10 Control Word Profile [0] FC profile All set-ups TRUE Uint8 8-14 Configurable Control Word CTW [1] Profile default All set-ups TRUE Uint8 8-19 Product Code ExpressionLimit 1 set-up TRUE Uint32 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 124: Profidrive

    All set-ups TRUE Uint16 9-47 Fault Number 0 N/A All set-ups TRUE Uint16 9-52 Fault Situation Counter 0 N/A All set-ups TRUE Uint16 9-53 Profibus Warning Word 0 N/A All set-ups TRUE Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 125: Ethernet

    TRUE Uint8 12-92 IGMP Snooping [1] Enabled 1 set-up TRUE Uint8 12-93 Cable Error Length 0 N/A 1 set-up TRUE Uint16 12-94 Broadcast Storm Protection -1 % 1 set-up TRUE Int8 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 126: Smart Logic Control

    Automatic Restart Time 10 s All set-ups TRUE Uint16 14-22 Operation Mode [0] Normal operation 1 set-up TRUE Uint8 14-24 Trip Delay at Current Limit 60 s All set-ups TRUE Uint8 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 127: Drive Information

    LCP Id No 0 N/A 1 set-up FALSE VisStr[21] 15-49 SW ID Control Card 0 N/A 1 set-up FALSE VisStr[21] 15-50 SW ID Power Card 0 N/A 1 set-up FALSE VisStr[21] MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 128: Data Read-Outs

    Digi Pot Reference 0 N/A All set-ups FALSE Int16 16-57 Feedback [RPM] 0 RPM All set-ups FALSE Int32 16-6* Inputs & Outputs 16-60 Digital Input 0 N/A 1 set-up TRUE Uint16 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 129: Feedback Options

    Resolver Interface [0] Disabled All set-ups FALSE Uint8 17-6* Monitoring and App. 17-60 Feedback Direction [0] Clockwise All set-ups FALSE Uint8 17-61 Feedback Signal Monitoring [1] Warning All set-ups TRUE Uint8 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 130: Data Readouts

    PID Sample Time 16 ms 1 set-up TRUE Uint16 32-80 Maximum Allowed Velocity 1500 RPM 1 set-up FALSE Uint16 32-81 Motion Ctrl Quick Stop Ramp 1000 ms 1 set-up TRUE Uint32 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...

  • Page 131: Motion Control Adv. Settings

    PCD 10 Read For Application 0 N/A All set-ups TRUE Uint16 34-5* Process Data 34-50 Actual Position 0 N/A All set-ups TRUE Int32 34-56 Track Error 0 N/A All set-ups TRUE Int32 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 132: Application Settings

    Center Winder Cmd Src control the functions 1 set-up TRUE Uint8 37-41 Diameter Change Rate 0.001 % 1 set-up TRUE Uint8 37-42 Tapered Tension Change Rate 0.1 % 1 set-up TRUE Uint8 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 133 1 set-up FALSE Uint8 37-57 Tension On/Off [0] Off 1 set-up TRUE Uint8 37-58 Core Select [0] Core1 diameter 1 set-up FALSE Uint8 37-59 Diameter Reset [0] Off 1 set-up FALSE Uint8 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 134: Troubleshooting

    The reset can be done in 3 ways: • Press [Reset] • A digital reset input • Serial communication/optional fieldbus reset signal Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 135 Check the load connected to terminal 27 or remove short- Overload T27 circuit connection. Check the load connected to terminal 29 or remove short- Overload T29 circuit connection. Gate drive voltage fault MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 136 A wrong password was entered password-protected parameter. Table 6.2 Warnings and Alarms Code List These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem. The alarm words, warning words and extended status Troubleshooting •...
  • Page 137 • Check that the motor current set in 1-24 Motor ALARM 16, Short circuit Current is correct. There is short-circuiting in the motor or motor wiring. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 138 Troubleshooting Programming Guide Remove power to the frequency converter and repair the It may be necessary to contact your Danfoss supplier or short circuit. service department. Note the code number for further troubleshooting directions. WARNING/ALARM 17, Control word timeout There is no communication to the frequency converter.
  • Page 139 Torque is below the torque level set for no load, indicating a broken belt. 22-60 Broken Belt Function is set for alarm. Troubleshoot the system and reset the frequency converter after the fault has been cleared. MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.

  • Page 140: Index

    Logic rule, 13-4*..................84 Digital input mode................49 Digital Inputs..................49 Discharge time..................13 Main menu....................18 Drive identification, 15-4*..............95 Main reactance..................32 Drive status, 16-3*................98 Mains on/off, 14-1*................89 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 141 Process PID control, 7-3*..............67 Terminal 54 high current..............61 Programming................15, 134 Terminal 54 high voltage..............61 Pulse Input, 5-5*..................56 Terminal 54 low current..............61 Pulse output, 5-6*................. 57 MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 142 Torque PI control, 7-1*................ 66 Trip....................... 9 Trip condition..................132 Trip lock....................133 Unintended start................... 13 Voltage imbalance................134 VVC+......................9 Warning and alarm list..............134 Warning current high................48 Warning current low................48 Danfoss A/S © Rev. 2014-03-31 All rights reserved. MG06C402...
  • Page 143 Index Programming Guide MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved.
  • Page 144 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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