Danfoss VLT AutomationDrive FC 360 Programming Manual
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Danfoss VLT AutomationDrive FC 360 Programming Manual

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ENGINEERING TOMORROW
Programming Guide
PROFINET
®
VLT
AutomationDrive FC 360
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 ENGINEERING TOMORROW Programming Guide PROFINET ® AutomationDrive FC 360 vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    5.7 Parameter Block 5.8 Data Block 6 Parameters 6.1 Parameter Group 0-** Operation/Display 6.2 Parameter Group 8-** Communication and Option 6.3 Parameter Group 9-** PROFIdrive 6.4 Parameter Group 12-** Ethernet 6.5 PROFINET-specific Parameters MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 4 7.3 Example: Status Word Telegram Using Standard Telegram 1/PPO3 7.4 Example: PLC Programming 7.5 Example: PLC and Network Monitoring 8 Troubleshooting 8.1 No Response to Control Signals 8.2 Warnings and Alarms 8.2.1 Warning/Alarm Messages Index Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 5: Introduction

    The firmware version of the PROFINET interface can be read in parameter 15-61 Option SW Version. Software Edition Remarks version MG06G1xx The first edition of this manual. 3.0x Table 1.1 Document and Software Version MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 6: Approvals And Certifications

    Table 1.2 Symbols and Abbreviations Conventions Numbered lists indicate procedures. Bullet lists indicate other information and description of illustrations. Italicized text indicates: • Cross reference. • Link. • Parameter name. • Parameter group. • Parameter option. Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 7: Safety

    Only qualified personnel must perform instal- • Before performing any service or repair work, lation, start-up, and maintenance. use an appropriate voltage measuring device to make sure that the capacitors are fully discharged. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 8: Example: Process Data With Ppo Type

    An internal failure in the frequency converter can result in serious injury when the frequency converter is not properly closed. • Ensure that all safety covers are in place and securely fastened before applying power. Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 9: Configuration

    Illustration 3.3 Path in the Hardware Catalog Open a project, set up the hardware, and add a PROFINET master system. Select Danfoss FC PN, then drag and drop it onto the PROFINET IO system. Illustration 3.1 Import the GSDML File in the Configuration...
  • Page 10 The next step is to set up the peripheral input and output Run mode. data. Data set-up in the peripheral area is transmitted cyclically via telegrams/PPO types. In the example below, a PPO type 6 is dragged and dropped to slot 1. Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 11: Configure The Frequency Converter

    When parameter 8-01 Control Site is set to [2] Control word only, the settings from parameter 8-50 Coasting Select to parameter 8-58 Profidrive OFF3 Select are overruled and only act on bus control. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 12: Control

    PCD 3 PCD 4 PCD 5 PCD 6 CTW/STW REF/MAV Read/ Read/ Read/ Read/ Read/ Read/ Read/ PPO 8 Read/ Write Write Write Write Write Write Write Write Illustration 4.1 Available PPO Types Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 13: Process Data

    PCD 3 to PCD 10. the master as quickly as possible. Table 4.2 shows a positive response to the request example from Table 4.1. Byte Value Table 4.2 Response Example: Positive Response MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 14 (0– NOTICE 4000 hex). The data type for MRV and MAV is an N2 16-bit standardized value, expressing a range from -200% to +200% (8001 to 7FFF). Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 15: Control Profile

    The PROFIdrive profile, see chapter 4.4 PROFIdrive 1000 hex 12.5 Control Profile, or 2000 hex • The Danfoss FC control, see chapter 4.5 FC Drive 3000 hex 37.5 Control Profile. 100% 4000 hex Select the control profile in parameter 8-10 Control Word Table 4.7 Actual Speed for MRV/MAV...

  • Page 16: Profidrive Control Profile

    When bit 02 = 1, the frequency converter is in state 1, parameter 8-91 Bus Jog 2 Speed. Jog 2 is only possible if bit switching on inhibited. 04 = 0 and bits 00–03 = 1. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 17 Logic or, or Logic and is selected. When bit 01 of the control word is 0, bit 04 = 0. When bit 01 of the control word is 1, bit 04 = 1. MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 18 When bit 13 = 0, the voltage limits of the frequency converter are not exceeded. When bit 13 = 1, the direct voltage in the DC link of the frequency converter is too low or too high. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 19 STW bit 0=true STW bit 0=false STW bit 2=false STW bit 3=true STW bit 3=false S4: Operation STW bit 0, 1,2=true; 6=false 1st priority 2nd priority 3rd priority Illustration 4.4 PROFIdrive State Transition Diagram MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 20: Fc Drive Control Profile

    Bit 03 = 1 enables the frequency converter to start the motor if the other starting conditions have been fulfilled. To select Danfoss FC protocol in the control word, set NOTICE parameter 8-10 Control Word Profile to [0] FC profile. Use the...
  • Page 21 Bit 04, no error/error (no trip) Bit 04 = 0, the frequency converter is not in fault mode. Bit 04 = 1, there is a frequency converter error but no trip. MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 22 4-16 Torque Limit Motor Mode or parameter 4-17 Torque Limit Generator Mode. Bit 14 = 1, the torque limits in parameter 4-16 Torque Limit Motor Mode and parameter 4-17 Torque Limit Generator Mode are exceeded. Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 23: Acyclic Communication (Dp-V1)

    (initiated) or removed (aborted) even though an IO controller is active on the network. The acyclic connection is typically used for configuration or commissioning tools for easy access to each parameter in any slave in the system. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 24: Addressing Scheme

    The master must address a variable in the slave as follows: /Slave address/Slot #/Index # Illustration 5.1 PROFINET IO Device Structure Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 25: Acyclic Read/Write Request Sequence

    This request is repeated by the master, until the frequency converter has the response data ready for the frequency converter parameter request. The following example shows the details of the telegrams needed for the read/write service. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 26: Data Structure In The Acyclic Telegrams

    The response does look very much like the request command. The response only consists of 2 blocks, Number of parameters the header and the data block. Number of parameters to read or write. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 27 0x65 Wrong axis: Action not possible with this axis. 0x66 Unknown service request. 0x67 This service is not possible with multi-parameter access. 0x68 Parameter value cannot be read from bus. Table 5.3 Error Code MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 28: Parameters

    Trigger Extended diagnosis data is sent if 1 or more Select the source of the control. alarm/warn. alarms/warnings appear. [0] None [1] FC Port [3] Option A Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 29 [1] Bus A serial communication port or the fieldbus triggers the reversing function. [2] Logic AND The fieldbus/serial communication port and a digital input trigger the reversing function. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 30: Parameter Group 9-** Profidrive

    PROFINET IO controller has sent to the frequency converter. At power-up, or if a non-supported telegram is sent from the IO controller, this parameter shows None in the display. Standard telegram Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 31 Process PID Integral Time [1684] Comm. Option STW [735] Process PID Differentiation Time [1685] FC Port CTW 1 [748] PCD Feed Forward [1690] Alarm Word [890] Bus Jog 1 Speed [1691] Alarm Word 2 MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 32 0-10 Active Set-up. settings in parameter 8-50 Coasting Select to parameter 8-58 Profidrive OFF3 Select. Disable Disable process control via PROFINET and enable process control via standard fieldbus or PROFINET IO supervisor. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 33 [0 - 9999 ] This parameter shows a list of all the frequency [0 - 9999 ] This parameter shows a list of all the defined converter parameters deviating from default frequency converter parameters available for setting. PROFINET. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 34: Parameter Group 12-** Ethernet

    Off Link Speed and Link Duplex can be configured in Size related [ 0 - 0] Read-only. Show the lease time left for parameter 12-13 Link Speed and parameter 12-14 Link the current DHCP-assigned IP address. Duplex. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 35 The value is 4000, 0 means disabled. The MCT value indicates a percentage of the total 10 Set-up Software uses this port. bandwidth that is allowed for broadcast messages. Example: MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 36: Profinet-Specific Parameters

    12-01 IP Address and parameter 12-02 Subnet Mask. In parameter 12-04 DHCP Server, the IP address of the found DHCP or BOOTP server is shown. For DHCP only: The remaining lease time can be read out in Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 37 To prevent this, auto negotiation can be disabled. If parameter 12-12 Auto Negotiation is set to OFF, link speed and duplex mode can be configured manually in parameter 12-13 Link Speed and parameter 12-12 Auto Negotiation. MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 38 Parameter 12-03 Default Gateway 1 set-up TRUE – Oct. string 4 Parameter 12-04 DHCP Server 1 set-up TRUE – Oct. string 4 Parameter 12-05 Lease Expires – All set-ups TRUE – Time diff. w/date Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 39 0 s ⇒ conversion index 0 0.00 s ⇒ conversion index -2 0 ms ⇒ conversion index -3 0.00 ms ⇒ conversion index -5 0.01 0.001 0.0001 0.00001 0.000001 Table 6.7 Conversion Table MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 40: Supported Object And Data Types

    0.001 Current ampere kiloampere 1000 milliohm mOhm 0.001 Resistance kiloohm kOhm 1000 Ratio per cent Relative change per cent hertz kilohertz 1000 Frequency megahertz gigahertz Table 6.8 Size Index and Conversion Index Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 41 Unsigned 16 Uint16 Unsigned 32 Uint32 – Visible string VisStr – Byte string – Standardized value (16 bit) Bit sequence – Time difference without date indication TimD Table 6.9 Supported Data Types MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 42: Application Examples

    Parameter 8-56 Preset Reference [1] Bus Select [2] Sub-index Parameter 9-16 PCD Read parameter 16-16 Torque [Nm] Configuration [3] Sub-index parameter 16-60 Digital Input Table 7.2 Parameter Settings Illustration 7.1 Wiring Diagram Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 43: Example: Control Word Telegram Using Standard Telegram 1/Ppo3

    Relay 02 active Parameter set-up Selection lsb Parameter set-up Selection msb No function Reversing Function active – – – Function inactive – – – Table 7.4 Control Word Telegram Using Standard Telegram 1/PPO3 MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 44: Example: Status Word Telegram Using Standard Telegram 1/Ppo3

    Stopped, auto start Voltage OK Voltage exceeded Torque OK Torque exceeded Timers OK Timers exceeded Function active – – – Function inactive – – – Table 7.6 Status Word Telegram Using Standard Telegram 1/PPO3 Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 45: Example: Plc Programming

    (86.0%) is higher than the compared value. Illustration 7.6 Network Reverses the Motor Illustration 7.4 Network Reads the Motor Torque This network activates relay 02. 130BA110.10 Illustration 7.7 Network Activates Relay 02 MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 46: Example: Plc And Network Monitoring

    I/O controller program stopped execution. control word is received within this time, the frequency converter issues alarm 17, and execute one or more The Danfoss FC series frequency converters have two commands: separate functions to monitor and indicate communi- •...
  • Page 47 CTW Remove W17/A17 IO controller CTW bit 10 = 0 => last valid writes to CTW CTW will be activated. Illustration 7.8 CTW timeout State Machine – Warning 17 or Alarm 17 MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 48 PROFINET interface allows up to 6 I/O cycles to be lost before activating warnings, alarms, and so forth. For the PROFINET interface, this means that it issues the warning 34 if it does not receive I/O data for more than 384 milliseconds. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 49 When the motor is stopped the frequency converter goes into “TRIP” state. “TRIP" state needs a reset via control word, LCP or other sources, before the pump can be activated again. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 50: Troubleshooting

    Stop/Counterclockwise Start/Clockwise Terminal Bits 02/03/04 Function Stop/Counterclockwise Coast/DC brake/Q-stop Start/Clockwise No coast/DC brake/Q-stop Coast/DC brake/Q-stop Table 8.6 [1] Serial Communication No coast/DC brake/Q-stop Table 8.2 [1] Serial Communication Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 51 Terminal Bits 00/01, 13/14 Function Terminal Bits 00/01, 13/14 Function Preset reference set- Preset reference set- up number up number Table 8.11 [2] Logic AND Table 8.9 [0] Digital Input MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 52: Warnings And Alarms

    24 V supply fault 01000000 Mains failure 04000000 Brake resistor short circuit 08000000 Brake chopper fault 10000000 Option change Frequency converter 20000000 initialization 80000000 Mechanical brake low Table 8.13 Parameter 16-90 Alarm Word Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 53 00001000 MCL2/2 connected 00002000 MCL2/3 connected 00004000 Data transport active 00008000 Not used Table 8.16 Parameter 16-84 Comm. Option STW NOTICE Parameter 16-84 Comm. Option STW is not part of extended diagnosis. MG06G102 Danfoss A/S © 04/2017 All rights reserved.

  • Page 54: Warning/Alarm Messages

    Motor thermistor overtem- – Thermistor or thermistor connection is disconnected. perature Torque exceeds value set in either parameter 4-16 Torque Torque limit – Limit Motor Mode or parameter 4-17 Torque Limit Generator Mode. Danfoss A/S © 04/2017 All rights reserved. MG06G102...
  • Page 55 Actual motor current has not exceeded release brake Mechanical brake low – – current within start delay time window. The cutout temperature of the control card is 80 °C Control card temp (176 °F). Power card temp – MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 56 Table 8.17 Warnings and Alarms Code List 1) These faults may be caused by mains distortions. Installing a Danfoss line filter may rectify this problem. 2) For enclosure size J7, the warning can also be caused by high UDC voltage.
  • Page 57 67108864 Reserved Reserved Reserved Reserved Reserved External interlock resistor 080000 13421772 Brake IGBT Reserved Reserved Reserved Reserved Reserved Reserved 100000 26843545 Option Feedback Reserved Encoder loss Reserved Reserved FlyStart active change fault MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 58 Table 8.19 Description of Alarm Word, Warning Word, and Extended Status Word The alarm words, warning words, and extended status words can be read out via serial bus or optional fieldbus for diagnosis. Danfoss A/S © 04/2017 All rights reserved. MG06G102...

  • Page 59: Index

    Unintended start..................5 GSDML file....................7 VLT parameter..................9 High voltage..................... 5 Warning....................52 I/O......................... 4 Warning and alarm list................ 54 Warning word..................50 Leakage current..................6 LED....................... 4 Load sharing..................... 5 MG06G102 Danfoss A/S © 04/2017 All rights reserved.
  • Page 60 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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