Table of Contents
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Main Menu
Manual Transmission
Special Tools
. . . . . . . . . . . . . . . .
13–2
Maintenance
Transmission Oil
. . . . . . . . . .
13–3
Back–up Light Switch Neutral
Position Switch
Replacement
. . . . . . . . . . . . .
13–3
Reverse Lockout System
Component Location
Index
. . . . . . . . . . . . . . . . .
13–4
System Description
. . . . . . .
13–5
Troubleshooting Flowchart
13–7
Solenoid
Test
. . . . . . . . . . . . . . . . . . . . . .
13–11
Replacement
. . . . . . . . . . . . .
13–11
Transmission Assembly
Removal
. . . . . . . . . . . . . . . . . .
13–12
Component Location
Index
. . . . . . . . . . . . . . . . .
13–16
Reassembly
. . . . . . . . . . . . . .
13–48
Installation
. . . . . . . . . . . . . . .
13–53
Transmission Housing
Removal
. . . . . . . . . . . . . . . . . .
13–18
Reverse Shift Arm, Reverse
Shift Fork
Clearance Inspection
. . . . . .
13–19
Reverse Idler Gear Shaft Assembly
Removal
. . . . . . . . . . . . . . . . . .
13–20
Disassembly/
Reassembly
. . . . . . . . . . .
13–21
Reverse Shift Fork Assembly
Disassembly/
Reassembly
. . . . . . . . . . .
13–22
Mainshaft, Countershaft,
Differential Assemblies
Removal
. . . . . . . . . . . . . . . . . .
13–22
Shift Lever, Select Lever
Removal
. . . . . . . . . . . . . . . . . .
13–23
Change Holder Assembly
Disassembly/
Reassembly
. . . . . . . . . . .
13–25
Change Holder Assembly, Shift Fork
Clearance Inspection
. . . . . .
13–26
Shift Fork, Syncro Sleeve
Clearance Inspection
. . . . . .
13–27
Shift Fork Assembly
Disassembly/
Reassembly
. . . . . . . . . . .
13–28
Mainshaft Assembly
Component Location Index
'97–99 Models
. . . . . . . . .
13–29
'00–05 Models
. . . . . . . . .
13–2c
Clearance Inspection
'97–99 Models
. . . . . . . . .
13–30
'00–05 Models
. . . . . . . . .
13–3c
Disassembly
. . . . . . . . . . . . . .
13–32
Inspection
. . . . . . . . . . . . . . . .
13–33
Reassembly
. . . . . . . . . . . . . .
13–34
Countershaft Assembly
Component Location
Index
. . . . . . . . . . . . . . . . .
13–35
Clearance Inspection
. . . . . .
13–36
Disassembly
. . . . . . . . . . . . . .
13–37
Inspection
. . . . . . . . . . . . . . . .
13–38
Reassembly
. . . . . . . . . . . . . .
13–38
Syncro Sleeve, Syncro Hub
Inspection
. . . . . . . . . . . . . . . .
13–40
Installation
. . . . . . . . . . . . . . .
13–40
Synchro Ring, Gear
Inspection
. . . . . . . . . . . . . . . .
13–41
Oil Pump
Disassembly/
Reassembly
. . . . . . . . . . .
13–42
Clearance Inspection
. . . . . .
13–43
Mainshaft Oil Seal (Clutch Housing)
Replacement
. . . . . . . . . . . . .
13–44
Countershaft Bearing (Clutch Housing)
Replacement
. . . . . . . . . . . . .
13–45
Mainshaft Thrust Shim
Adjustment
. . . . . . . . . . . . . . .
13–46
Gearshift Mechanism
Overhaul
. . . . . . . . . . . . . . . . .
13–57
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