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Base Engine Components
DODGE Turbo Diesel
Alternative Repair Procedures
Page9K-7
Check the bore cleanliness by wiping with a white, lint-free.
lightly-oiled cloth. There should be no grit residue present.
If the block is not to be used right away, coat it with a rust-
preventing compound.
Repair Sleeve Installation
If more than a 1.00mm [.03937 inch] diameter oversize bore is
required, the block must be rebored and a repair sleeve
installed. The repair sleeve must be bored and honed to a
finished size of 102.020 ± .020mm [4.0165 ± .0008 inch]
diameter. A standard diameter piston and a service piston ring
set must be used.
Block Rebore for Repair Sleeve
A = 104.500
+ .015mm [4,1142 +
.0006 inch]
- .000mm
- .000
tj
:
f
Step \ \
(Jjw
(Jjw
B = 6.35mm [0.250 inch]
Repair Sleeve Part No. 4429166
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Troubleshooting
