Dodge D250 1990 Service Manual page 323

Engine Removal, Replacement and Testing
Page 9J-2
Base Engine Components
DODGE Turbo Diesel
Engine Removal
Caution: Use the equipment manufacturer's recommendations and precautions for removal of chassis
parts to gain access to the engine.
Preparatory Steps:
• Remove the hood.
• Disconnect the battery.
• Drain the coolant.
« Remove, Fan/Fan Clutch Assembly, Fan Shroud, Radiator.
- Disconnect the air intake and exhaust pipes.
• Disconnect the air conditioner connections.
• Disconnect the alternator.
• Disconnect the accelerator linkage.
- Disconnect throttle linkage from the control lever. Do not remove control lever from the Injection pump.
• Disconnect the ground cable.
• Disconnect the starter.
• Disconnect all engine driven accessories.
• Disconnect the torque converter.
- Drain the lubricating oil.
• Disconnect the transmission cooler lines.
• Hoist the engine.
• Disconnect the power steering lines.
- Disconnect the fuel lines.
• Remove the motor mounts.
• Remove the transmission bolts.
Engine Replacement
Listing of Steps:
• Hoist engine.
• install the motor mounts.
- Install the transmission bolts.
• Bolt-up the torque converter.
• Connect the transmission cooler lines.
• Connect power steering lines.
• Connect the fuel lines.
- Connect all engine driven accessories.
• Install the starter.
• Connect the ground cable.
• Connect the accelerator linkage.
- Connect the throttle linkage to the control lever. Do not remove the control lever from the Injection pump.
• Connect the air conditioner connections.
• Connect the alternator.
• Connect the air intake and exhaust pipes.
• Install fan/fan clutch assembly, fan shroud and radiator.
- Install the lubricating oil.
- Install coolant.
• Install transmission fluid (automatic).
• Connect the battery.
• Test engine assembly.
• Install the hood.