Out-Of-Chassis Repairs - Dodge D250 1990 Service Manual

Base Engine Components Out-of-Chassis Repairs
DODGE Turbo Diesei Page 91-1
Out-of-Chassis Repairs
Section 91
Contents
Subject Page
Oil Pan, Suction Tube and Gasket - Replacement 91-2
Piston ami Rod Assembly - Removal
— — . . . . . . . — . . . . . .
91-3
Piston and Rod - Disassembly
— — . — . . . . . . . . . . . . .
91-5
Piston, Pin and Connecting Rod - Clean 91-5
Piston, Pin and Rod - Inspection — 91-6
Piston and Rod-Assembly 91-8
Piston Ring Gap - Check 91-9
Piston Rings - Installation — 91-10
Cylinder Block - Inspection . . . . . . — — 91-12
Cylinder Bores - De-glaze — . . 91-13
Connecting Rod Bearings - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-16
Piston and Rod Assembly - Install — — . . 91-16
Crankshaft - Removal . . . — . .| 91-20
Crankshaft - Cleaning and Inspection 91-21
Rod Bearing Clearance 91-22
Main Bearing Clearance — 9I-22
Crankshaft Gear - Replacement . — 9I-23
Crankshaft - Installation 9I-24
Rear Crankshaft Seal Housing and Seal - Replacement — 9I-28
Rear Seal Housing - Installation 9I-28
Rear Crankshaft Seal - installation 9I-29
Gear Housing and Gasket - Replacement - 91-30
Timing Pin - Installation (Cylinder Head Off) 91-31