In-Chassis Repairs - Dodge D250 1990 Service Manual

Base Engine Components In-Chassis Repairs
DODGE Turbo Diesel Page 9F-1
In-Chassis Repairs
Section 9F
Contents
Subject Page
Rocker Levers and Push Rods - Replacement — — . . . 9F-2
Removal 9F-2
Rocker Levers - Disassembly 9F-3
Rocker Levers - Assembly 9F-5
Rocker Lever Assembly - Installation 9F-7
Valve Clearance Adjustment 9F-8
Cylinder Head Removal 9F-9
Cylinder Head Overhaul 9F-11
Disassembly of the Cylinder Head 9F-11
Cleaning and Inspecting the Cylinder Head . . . — 9F-12
Cleaning and Inspecting the Valves 9F-14
Grinding the Valves 9F-15
Grinding the Seats 9F-16
Calculating the Grinding Depth 9F-16
Inspect the Valve Springs 9F-20
Measure Valve Spring Force 9F-20
Assembly of the Cylinder Head 9F-20
Cylinder Head and Gasket - Installation 9F-22
Front Crankshaft Seal - Replacement — . . . . . . . . — 9F-24
Replacing the Timing Pin 9F-26
Timing Pin Assembly or Gasket - Replacement 9F-26
Timing Pin Housing Assembly - Installation (With Head On) 9F-27
Gear Cover - Removal 9F-31
Gear Cover - installation . . . . . . . — 9F-32
Camshaft, Gear and Tappet - Replacement 9F-35
Camshaft Removal 9F-35
Camshaft Inspection — . . . 9F-36
Inspection of the Camshaft and Gear * 9F-36
Camshaft Gear-Replacement 9F-37
Camshaft Bushing - Inspection 9F-39
Tappet Inspection 9F-42
Tappet Installation 9F-43
Camshaft Installation . . . . . . . . — . — 9F-45
Flywheel Ring Gear - Replacement 9F-47
Flywheel Installation 9F-48
Rear Seal - Replacement — 9F-49