Table of Contents
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Base Engine Components
DODGE Turbo Diesel
Alternative Repair Procedures
Page9K-l
Alternative Repair Procedures
Section 9K
Contents
Subject
Page
About this Section . . .
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9K-2
When Should an Alternative Repair Be Performed?
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9K-2
Inspection
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9K-2
Follow All Safety Instructions Noted in the Procedures
9K-2
Follow the Cleaning Instructions Specified in the Procedures
9K-2
Perform the Inspections Specified in the Procedures
9K-2
Cylinder Block Repair Procedures —
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9K-3
Repair Tools
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9K-3
Combustion Deck
9K-4
Cam Bore(s) . . . . . . . . . .
9K-5
Cylinder Bore(s) Repair - General
•
9K-5
Cylinder Bore(s)
•
9K-6
Repair Sleeve Installation
9K-7
Crankshaft Repair Tools
9K-11
Crankshaft Grinding - General
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9K-11
Crankshaft Main Journal Regrlnd Specifications
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9K-11
Thrust Journal /Thrust Surface Width Regrindlng
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9K-12
Crankshaft Main Journal Radius - Regrlnd
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9K-13
Preferred Procedure - All Main Journals
9K-13
Optional Procedure - Not to be Used when Thrust Surface Width is Reground
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9K-13
Crankshaft Rod Journal Regrind Specifications
9K-14
Crankshaft Rod Journal Radius - Regrind
9K-14
Preferred Procedure
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9K-14
Optional Procedure
9K-15
Cylinder Head Repair Tools
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9K-16
Cylinder Head Combustion Deck Inspection and Refaclng
9K-17
Valve Guides: Inspection and Installation
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9K-17
Service Valve Guides - Thin Wall
9K-18
Service Valve Guides-Thick Wall
9K-18
Valve Seats - General
9K-19
Calculating the Grinding Depth (integral seats only)
9K-20
Grinding the Valve Seats
9K-20
Valve Depth Limit (Integral and Inserted Seats)
9K-22
Valve Seat Width Limit
9K-23
installing Service Valve Seats . . . . —
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9K-23
Valve Seat Insert - Pocket Machining Dimensions, Intake Seat
9K-23
Valve Seat Insert - Pocket Machining Dimensions, Exhaust Seat
9K-24
Replacing Service Seats
9K-26
Grinding the Valves
9K-26
Inspect the Valve Springs
9K-28
Valve Spring Dimensional Limits
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9K-28
Valve Spring Minimum Load Limit
9K-28
Assembly of the Cylinder Head
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9K-28
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Troubleshooting
