Checking Endplay - BMW K 1200 LT 1999 Repair Manual

•
Reverse position of output shaft (6) in vise.
•
Install sliding gearwheel for 5th gear (14) with the
recess for the selector fork facing the 2nd gear
shift wheel (4).
•
Install backup washer (5) and needle roller bear-
ing (3).
•
Install the shift wheel for 2nd gear (4) with the
dogs facing the 5th gear sliding gearwheel (14).
•
Check/adjust fully-compressed length.
......................................................... See below
a
•
Install spacing washer (2) of the determined
thickness, and press on deep-groove ball bear-
ing (1).
•
Check 2nd gear endplay.
6
KL230230

Checking endplay

•
Secure dial gauge, BMW No. 00 2 510, to dial
gauge stand.
•
Position dial-gauge stylus on edge of the gear-
wheel and check endplay.
e
Caution:
Excessive endplay is due to incorrect assembly or
worn needle roller bearings, backup washers or
spacing washers, or the shift gear.
Check and replace as necessary.
Endplay values:
Endplay,
1st gear............. 0.1 ... 0.33 mm (0.004 ... 0.013 in)
Endplay,
2nd gear ........... 0.1 ... 0.33 mm (0.004 ... 0.013 in)
Endplay,
3rd gear ............ 0.1 ... 0.57 mm (0.004 ... 0.022 in)
40 50 60
30
70 00 2 510
20 80
10 90
0 100
KL230240
23.23