Checking Endplay - BMW R 1200 C Repair Manual

•
Transfer output shaft (6) to new position in vise.
•
Install shift wheel for 5th gear (17) with the recess
for the selector fork facing the 2nd gear shift
wheel (3).
•
Install support washer (5) and needle roller bear-
ing (4).
•
Install the shift wheel for 2nd gear (3) with the
dogs facing the 5th gear shift wheel (17).
•
Check/adjust the fully-compressed length
( 23.19).
a
•
Install spacing washer (2) of the determined
thickness, and press on deep-groove ball bear-
ing (1).
•
Check endplay at 2nd (
23.16
6
KR230140
23.16).
a
00 2 510
40 50 60
30
20
10
0

Checking endplay

•
Attach dial gauge, BMW No. 00 2 510, to dial
gauge stand.
•
Apply the dial gauge to the edge of the gear-
wheel and check endplay.
e
Caution:
If endplay is beyond the permitted tolerances, this
indicates either an assembly error or wear in the
needle roller bearings, the support or spacing wash-
ers or the shift gear.
Check for wear and renew the affected parts.
Endplay values:
Endplay, 1st gear .. 0.1...0.33 mm (0.004...0.013 in)
Endplay,
2nd gear ............... 0.1...0.33 mm (0.004...0.013 in)
Endplay, 3rd/4th gear
(total play).............. 0.1...0.67 mm (0.004...0.026 in)
70
80
90
100
KR230150