•
Fully lower the frame.
•
Remove workshop crane, BMW No. 46 5 640.
•
Install skirt brackets.
•
Connect plugs for oxygen sensor, side-stand
switch, and coolant-temperature sensor.
•
Install actuating unit for reverser, complete with
switch unit.
•
Install radiators with fans left and right in holders.
•
Reconnect plugs and cables for engine and
gearbox.
•
Install transverse tube.
•
Install front drive shaft.
•
Install swinging arm.
•
Install rear wheel drive.
•
Install brake caliper.
•
Install inductive sensor for rear wheel drive.
•
Install rear wheel.
•
Install exhaust system.
•
Install left and right battery covers.
•
Install left and right rear footrest plates.
•
Fill gearbox with oil to correct level.
•
Install left and right front footrest plates.
•
Install throttle-valve rail with air filter box.
•
Install fuel injection rail.
•
Install the intake air pipe.
•
Install the fuel tank.
•
Install tank cover with the control unit for the ra-
dio.
•
Remove lifting gear, BMW No. 00 1 510.
•
Install engine spoiler.
•
Install actuating control for reverser.
•
Install left and right fairing side sections.
e
Caution:
Connect the positive battery terminal first, then the
negative terminal.
•
Install the battery.
Quantities:
Initial filling ................................ approx. 0.6...0.75 l
(1.06...1.32 Imp. pint/0.63...0.79 US quarts)
Oil changes ......... top up oil to bottom of filler neck
X
Tightening torques:
Oil drain plug................................................ 55 Nm
Oil filler/level check plug............................... 23 Nm
Selector lever to selector shaft ....................... 9 Nm
Reverser shift lever to gearbox....................... 9 Nm
Gearbox to intermediate flange M8 .............. 24 Nm
Link, reverser actuator
to intermediate flange M8
(clean thread and Loctite 243)...................... 24 Nm
Starter motor to gearbox ................................ 6 Nm
Gearbox to frame ......................................... 70 Nm
Pinch bolts, rubber mounts ............................ 9 Nm
Speed sensor for reverser .............................. 6 Nm
Slave cylinder to intermediate flange .............. 9 Nm
Cross-members to engine............................ 41 Nm
Pivot mount to gearbox ................................ 41 Nm
Actuating control, reverser
(clean thread and Loctite 243)........................ 6 Nm
Footrest plate to frame ................................. 21 Nm
Cover plate, reverser, to gearbox
(clean thread and Loctite 243)...................... 10 Nm
Cover of reverser to gearbox........................ 10 Nm
23.39