Main Bearings, Crankshaft And Cylinder Block Removal And Installation - Suzuki Liana RH418 Supplementary Service Manual

1D-56 Engine Mechanical:
"b": 2 mm (0.08 in.)
1. CKP sensor (if equipped)
: See "A"
2. Knock sensor
3. Cylinder block
4. Venturi plug
5. Main bearing
6. Sensor plate
"A": When installing CKP sensor, use new sensor mounting bolt.
"B": Apply sealant 99000-31250 to mating surface.
"C": Apply sealant 99000-31110 to thread part.
Main Bearings, Crankshaft and Cylinder Block
Removal and Installation
Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation".
2) Remove clutch cover, clutch disc and flywheel (drive
plate for A/T) by using special tool.
Special tool
(A): 09924–17811
3) Remove intake manifold and exhaust manifold
referring to "Throttle Body and Intake Manifold
Removal and Installation" and "Exhaust Manifold
Removal and Installation in Section 1K in related
manual".
4) Remove oil pan and oil pump strainer referring to "Oil
Pan and Oil Pump Strainer Removal and Installation
in Section 1E".
5) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation".
6) Remove timing chain cover referring to "Timing
Chain Cover Removal and Installation".
7) Remove timing chain guide, chain tensioner
adjuster, chain tensioner, timing chain and
crankshaft timing sprocket referring to "Timing Chain
and Chain Tensioner Removal and Installation".
9. Thrust bearing
10. Rear oil seal housing
: See "B"
11. Rear oil seal
12. Input shaft bearing
13. Flywheel
14. Main bearing cap
15. Flywheel mounting bolt
: See "C"
S3RH0B1406036
I2RH0B140125-01
18. Main bearing mounting No.1 bolt
: Make sure main bearing mounting No.1 bolt deformation when
reuse it due to plastic deformation tightening referring to "Main
Bearings Inspection".
: Tighten 30 N⋅m (3.0 kgf-m, 22.0 lb-ft), 50 N⋅m (5.0 kgf-m, 36.5
lb-ft) and 60° by the specified procedure.
19. O-ring
20. Oil filter adapter case
21. Oil filter adapter bolt
22. Spring pin
23. Sensor plate bolt
: Tightening torque
: Do not reuse.
: Apply engine oil to inside / sliding surface.
8) Remove camshafts, tappets and shims referring to
"Camshaft, Tappet and Shim Removal and
installation".
9) Remove cylinder head assembly referring to "Valves
and Cylinder Head Removal and Installation".
10) Remove pistons and connecting rods referring to
"Pistons, Piston Rings and Connecting Rods
Removal and Installation".
11) Remove rear oil seal housing (1).
12) Loosen bearing cap No.1 and No.2 bolts in such
order as indicated in the figure and remove them.
13) Remove crankshaft from cylinder block.
I2RH0B140126-01
I2RH0B140127-01