Replacement Of Shim - Suzuki Liana RH418 Supplementary Service Manual

1D-8 Engine Mechanical:

Replacement of Shim

1) Close the valve whose shim (2) is to be replaced by
turning crankshaft, then turn tappet (3) till its cut
section (1) faces inside as shown in the figure.
2) Lift down the valve by turning crankshaft to 360°
3) Hold tappet at that position using special tool as
follows.
a) Remove its housing bolts.
b) Check housing No. and select special tool
corresponding to housing number.
Special tool
: 09916–67021 or 09916-67020
Special tool selection table
No. on camshaft housing
I2
I3, I4, I5
E2
E3, E4, E5
A: I: Intake side or E: Exhaust side
B: Position from timing chain side
C: Pointing to timing chain side
I2RH0B140006-01
Embossed mark on
special tool
IN2
IN345
EX2
EX345
I2RH0B140011-01
c) Hold down the tappet so as not to contact the
shim by installing special tool on camshaft
housing with housing bolt (1) tighten housing
bolts to specified torque.
Special tool
(A): 09916–67021 or 09916–67020
Tightening torque
Camshaft housing bolt (a): 8 N·m (0.8 kgf-m,
6.0 lb-ft) for tightening of special tool
4) Turn camshaft by approximately 90° clockwise and
remove shim (3).
WARNING
!
Never put in the hand between camshaft and
tappet.
1. Special tool
2. Magnet
I2RH0B140012-01
I2RH0B140013-01