Disassembling And Assembling (Manual Transmission Model) - wsm L3301 Workshop Manual

L3301, L3901, L4701, WSM

(2) Disassembling and Assembling (Manual Transmission Model)

[A] Clutch Housing Case
Release Hub and Clutch Lever
1. Remove the safety switch (4).
2. Remove the step brackets (6).
3. Disconnect the clutch rod (5) from clutch lever (3).
4. Remove the release fork (1) mounting screw (2).
5. Draw out the clutch lever (3) to remove the release fork (1).
6. Remove the hub return spring (8).
7. Remove the release bearing (9) and release hub (7) as a unit.
(When reassembling)
• Make sure the direction of the release fork (1) is correct.
• Inject grease to the release hub (7).
• Be sure to set the hub return spring (8).
(1) Release Fork
(2) Screw
(3) Clutch Lever
(4) Safety Switch
(5) Clutch Rod
Main Shaft Case
1. Remove the main shaft case (1).
2. Remove the stopper plate (3).
3. Remove the screws (5).
(When reassembling)
• Apply grease to the O-ring and install it to the clutch housing.
• After reassembling the main shaft case, check that the main
shaft (4) rotate respectively and that they have a little axial play.
(1) Main Shaft Case
(2) Bearing Cover
(3) Stopper Plate
Shift Base and Cover
1. Remove the speed change cover (1).
(When reassembling)
• Apply liquid gasket (Three Bond 1206C or equivalent) to joint
face of speed change cover and clutch housing.
(1) Speed Change Cover
3-S39
TRANSMISSION
(6) Step Bracket
(7) Release Hub
(8) Hub Return Spring
(9) Release Bearing
9Y1211012TRS0034US0
(4) Main Shaft
(5) Screw
9Y1211012TRS0035US0
9Y1211012TRS0036US0
KiSC issued 09, 2016 A