Disassembling And Assembling; External Components - wsm M6040 Workshop Manual

M6040, M7040, WSM

[5] DISASSEMBLING AND ASSEMBLING

(1) External Components

CAUTION
• While the engine is running and or just after it stops, the turbocharger is hot, be careful not to touch the
turbocharger.
NOTE
• When detaching and attaching the turbocharger assembly, be very careful not to allow dust, dirt and other
foreign matter in the oil pipes.
• When the turbocharger assembly has been replace, pour fresh engine oil through the oil filler port of the
turbocharger.
• Before starting the engine, make sure that air cleaner is in position.
Air Cleaner, Muffler and Others
1. Remove the fan (6), fan belt (7), cover (5), fuel filter cartridge
(4), fuel tubes (2), alternator (8) and starter (1).
(When reassembling)
• Check to see that there are no cracks on the belt surface.
• Mount the check valve (3) with the ↓ mark toward the tank.
IMPORTANT
• After reassembling the fan belt (7), be sure to adjust the fan
belt tension.
• Do not confuse the direction of the fan (6). Attach the fan
(6) with its marking facing frontward (toward the radiator).
(1) Starter
(2) Fuel Tube
(3) Check Valve
(4) Fuel Filter Cartridge
Oil Pipe and Intake Hose
1. Remove the clamp (3).
2. Disconnect the oil pipe 1 (2) and oil pipe 2 (4).
3. Remove the breather hose (5).
4. Remove the damper support (1).
(When reassembling)
• Pour fresh engine oil through the oil filler port of the
turbocharger.
• Replace the gasket with new one.
• Be careful not to allow dust, dirt and other foreign matters in the
oil pipes (2) and (4).
NOTE
• Tape or plug all openings to prevent foreign matters from
damaging the oil cavities in the turbocharger.
(1) Damper Support
(2) Oil Pipe 1
(3) Clamp
1-S34
ENGINE
(5) Cover
(6) Fan
(7) Fan Belt
(8) Alternator
9Y1210143ENS0048US0
9Y1210143ENS0049US0
(4) Oil Pipe 2
(5) Breather Hose
9Y1210143ENS0050US0
KiSC issued 07, 2012 A